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Interactive 3D model of Ultralight Truss Line Follower Chassis

Brackets and mounts

Ultralight Truss Line Follower Chassis

1 views
Bounding box
90 × 140 × 4.9 mm
Engine
3D Printing B-rep
Parameters
27
Published
November 12, 2026

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The prompt

Prompt en inglés (Optimizado estructuralmente con cerchas y radios): Design a structural ultralight line follower robot chassis optimized for minimum weight and maximum bending stiffness in 3D printing. Use a tapered Y-frame geometry with 6 mm interior fillets at all junctions to prevent stress fractures. Set base plate thickness to 1.4 mm with 3.5 mm high perimeter stiffening ribs (1.6 mm thick) along all outer edges. Total length 140 mm, rear motor bridge width 90 mm and 35 mm deep, tapered central neck narrowing from 42 mm at the rear to 36 mm at the front (87 mm long), and front sensor bar width 80 mm and 18 mm deep. Include the following features: 1) On the front sensor bar, cut a centered horizontal mounting slot 68 mm long by 3.2 mm wide with rounded ends, 7.5 mm from the front edge, for M3 screws. 2) Behind the slot, cut a centered rectangular cable hole 28 mm wide by 8 mm long with 2 mm rounded corners, 18 mm from the front edge, flanked by two longitudinal 3.5 mm high stiffening ribs connecting the front bar to the neck. 3) Two 2.5 mm holes spaced 15 mm apart horizontally, centered 34 mm from the front edge for a plastic ball caster. 4) Two pairs of 2.2 mm mounting holes spaced 10 mm apart along the length axis, positioned 8 mm inward from the left and right rear edges and 15 mm from the rear edge for N20 motor brackets. 5) Cut symmetric triangular truss cutouts in the rear bridge and rear neck leaving 3.5 mm structural margins. Flat bottom face for support-free FDM printing, all dimensions in millimeters.

Parameters

NameValueRange
Overall length140 mm60 – 260
Rear motor bridge width90 mm40 – 200
Rear motor bridge depth35 mm15 – 120
Neck width at rear junction42 mm20 – 120
Neck width at front junction36 mm16 – 120
Neck length87 mm20 – 200
Front sensor bar width80 mm20 – 200
Base plate thickness1.4 mm0.8 – 4
Rib height above base plate3.5 mm1 – 10
Perimeter rib thickness1.6 mm0.8 – 4
Cable slot rib thickness1.2 mm0.8 – 3
Interior junction fillet radius6 mm2 – 12
Structural margin around trusses3.5 mm2 – 10
M3 mounting slot length68 mm20 – 120
M3 mounting slot width3.2 mm2 – 8
Slot centre from front edge7.5 mm3 – 30
Cable hole width28 mm10 – 60
Cable hole depth8 mm3 – 30
Cable hole centre from front edge18 mm8 – 50
Cable hole corner radius2 mm0.5 – 6
Caster hole diameter2.5 mm1.6 – 5
Caster hole spacing15 mm6 – 40
Caster holes from front edge34 mm10 – 60
Motor bracket hole diameter2.2 mm1.6 – 5
Hole spacing along length10 mm5 – 30
Hole inset from side edge8 mm3 – 20
Hole pair centre from rear edge15 mm5 – 30

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Ultralight Truss Line Follower Chassis - Free CAD Model (STEP, STL) | TextoCAD