Brackets and mounts
SMART LPG GAUGE ADAPTER
- Bounding box
- 86.5 × 71.5 × 28 mm
- Engine
- 3D Printing B-rep
- Parameters
- 60
- Published
- November 12, 2026
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The prompt
EXTERNAL CLAMP SYSTEM Create an adjustable external mounting mechanism. The accessory must be attached around the exterior of the gauge body using a removable clamp. Requirements: Two-piece or multi-piece adjustable clamp. Adjustable fastening slots. Rounded contact surfaces. Mechanical fastening using small screws. Replaceable contact pads. No drilling or modification of the original gauge. No excessive compression or deformation. Allow removal and reinstallation. Design the clamp as an independent interchangeable component. Do not assume that the visible dial diameter is equal to the exterior mounting diameter. 5. CENTRAL MAGNETIC SENSOR MODULE Create a dedicated central module for an AS5600 magnetic rotary position sensor. Sensor specifications: Sensor: AS5600. Magnetic rotary position measurement. I2C communication. Stationary sensor PCB. Diametrically magnetized rotating magnet. Mechanical requirements: Center the sensor accurately relative to the gauge. Include a flat PCB mounting surface. Provide adjustable sensor height. Provide adjustable radial alignment. Include a dedicated magnet holder. Allow sensor-to-magnet spacing adjustment between 0.5 and 3 mm. Provide mechanical adjustment features for calibration. The sensor must remain stationary while the magnet rotates. IMPORTANT: Do not assume the original gauge needle or internal magnetic mechanism can be mechanically coupled. The initial design must include a non-invasive external sensor mounting concept. Do not modify or open the original gauge mechanism. If a suitable external magnetic coupling cannot be achieved, identify the mechanical limitation instead of inventing a connection. 6. ESP32-C3 SUPERMINI COMPARTMENT Create a dedicated lateral electronic enclosure. Electronics: ESP32-C3 SuperMini. Approximate PCB dimensions: 22.5 x 18 mm. USB-C connector access. PCB retaining clips. Space for wiring and solder joints. Cable channels connecting the AS5600 to the ESP32. Removable enclosure cover. Access for programming and debugging. Keep the electronics enclosure separate from the central sensor module.
Parameters
| Name | Value | Range |
|---|---|---|
| Internal dial opening | 42 mm | 30 – 60 |
| Frame wall thickness | 2.5 mm | 1.5 – 5 |
| Frame depth | 7 mm | 3 – 15 |
| Outer edge rounding | 0.8 mm | 0.2 – 2 |
| Mounting boss diameter | 6 mm | 3 – 10 |
| Boss screw hole diameter | 3.4 mm | 2 – 5 |
| Adapter inner diameter | 40 mm | 30 – 60 |
| Adapter outer diameter | 47 mm | 35 – 70 |
| Adapter thickness | 3 mm | 1 – 6 |
| Snap tab width | 4 mm | 2 – 8 |
| Snap tab height | 1.5 mm | 0.5 – 3 |
| Bezel inner opening | 42 mm | 30 – 60 |
| Bezel outer diameter | 47 mm | 35 – 70 |
| Bezel thickness | 2 mm | 1 – 5 |
| Bezel edge rounding | 0.5 mm | 0.1 – 1.5 |
| Sensor PCB length | 20 mm | 12 – 30 |
| Sensor PCB width | 16 mm | 8 – 25 |
| PCB thickness | 1.6 mm | 0.8 – 3 |
| Sensor housing height | 6 mm | 3 – 12 |
| PCB slot clearance | 0.4 mm | 0.2 – 1 |
| Magnet opening diameter | 6 mm | 3 – 12 |
| Overlap with frame | 2 mm | 0.5 – 4 |
| Enclosure length | 32 mm | 20 – 60 |
| Enclosure width | 22 mm | 15 – 50 |
| Enclosure height | 12 mm | 6 – 30 |
| Enclosure wall thickness | 2 mm | 1.2 – 5 |
| Enclosure corner rounding | 2 mm | 0.5 – 5 |
| Cable exit diameter | 5 mm | 3 – 10 |
| Sensor wire opening diameter | 4 mm | 2 – 8 |
| Overlap with frame | 2 mm | 0.5 – 5 |
| Mounting tab width | 6 mm | 3 – 12 |
| Mounting tab thickness | 2 mm | 1 – 4 |
| Lid length | 32 mm | 20 – 60 |
| Lid width | 22 mm | 15 – 50 |
| Lid thickness | 2 mm | 1 – 5 |
| Vent hole diameter | 3 mm | 1 – 6 |
| Access opening width | 10 mm | 4 – 20 |
| Access opening length | 5 mm | 2 – 12 |
| Lid corner rounding | 2 mm | 0.5 – 5 |
| Rotor carrier length | 22 mm | 10 – 40 |
| Rotor carrier width | 8 mm | 4 – 20 |
| Rotor carrier thickness | 3 mm | 1 – 8 |
| Magnet pocket diameter | 6 mm | 3 – 12 |
| Magnet pocket depth | 2.5 mm | 1 – 6 |
| Follower arm width | 2 mm | 1 – 5 |
| Clamp inner diameter | 50 mm | 30 – 80 |
| Clamp band wall thickness | 3 mm | 1.5 – 6 |
| Clamp band height | 12 mm | 4 – 30 |
| Split gap | 1 mm | 0.2 – 3 |
| Fastening lug width | 10 mm | 5 – 20 |
| Fastening lug radial thickness | 5 mm | 3 – 10 |
| Fastening slot length | 6 mm | 2 – 12 |
| M3 screw hole diameter | 3.4 mm | 2.5 – 5 |
| Radial mounting arm width | 8 mm | 3 – 16 |
| Radial mounting arm thickness | 3 mm | 1 – 6 |
| Overlap with rear adapter | 1 mm | 0.5 – 3 |
| Contact pad thickness | 2 mm | 0.5 – 4 |
| Contact pad arc length | 8 mm | 2 – 20 |
| Contact pad axial length | 6 mm | 2 – 15 |
| Contact pad clearance | 0.2 mm | 0.1 – 0.5 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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