Brackets and mounts
Hollow Protective Sleeve for 3.5mm Audio Extender
- Bounding box
- 14.0 × 14.0 × 32.8 mm
- Engine
- Precision B-rep
- Parameters
- 7
- Published
- November 12, 2026
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Free to download and use. See the terms.
The prompt
Design a 3D-printable, one-piece, hollow protective sleeve for an existing 3.5 mm female audio extender. Use millimeters. DIMENSIONS: * Total length: 32.75 mm, including flange. * Mounting flange: 14 mm diameter, 2 mm thick. * Sleeve barrel: 8.70 mm outside diameter. * Main internal bore: 7.20 mm diameter. * Internal retaining collar: 3.175 mm (1/8 inch) long. * Retaining collar opening: 6.20 mm diameter. CONSTRUCTION: * The flange and barrel must be concentric. * The sleeve must be hollow and open through the center. * The extender slides inside the sleeve. * The internal retaining collar must catch the extender’s wider exterior shoulder to prevent it from being pulled out when headphones are unplugged. * The collar must not enter or obstruct the extender’s female audio socket. * The headphone plug must pass freely through the 6.20 mm opening. * The retaining collar must be an internal shoulder, not an external ring. * The finished model must be one continuous solid, with no separate components, caps, or plugs. IMPORTANT: The sleeve protects the extender from physical stress. Do not redesign the audio connector or insert anything into its female socket. OUTPUT: Generate the actual 3D CAD model, show a cross-sectional view of the internal retaining collar, label all dimensions, and export a watertight STL file plus editable source.
Parameters
| Name | Value | Range |
|---|---|---|
| Total length including flange | 32.75 mm | 25 – 40 |
| Mounting flange diameter | 14 mm | 10 – 20 |
| Flange thickness | 2 mm | 1 – 5 |
| Sleeve barrel outside diameter | 8.7 mm | 6 – 12 |
| Main internal bore diameter | 7.2 mm | 5 – 10 |
| Internal retaining collar length | 3.18 mm | 1 – 8 |
| Retaining collar opening diameter | 6.2 mm | 4 – 8 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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