Enclosures and housings
XENIX-CONSOLE OptiPlex 5040 SFF Shell
- Bounding box
- 154.6 × 579.0 × 333.0 mm
- Engine
- Precision B-rep
- Parameters
- 33
- Published
- November 2, 2026
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The prompt
Design a snap-on outer shell for the Dell OptiPlex 5040 SFF (290×92.6×292 mm). Create smooth PS5-inspired white side wings with a black recessed center gap. Do not block the DVD drive, power button, USB ports, audio jack, rear I/O, rear fan, PSU exhaust, or PCIe slots. Hide airflow in the black gaps between the shell and chassis. Wall thickness: 2.5 mm. 3 mm clearance from the original case. Split into printable panels. Brand: XENIX-CONSOLE.
Parameters
| Name | Value | Range |
|---|---|---|
| Chassis Width (X) | 92.6 mm | 85 – 110 |
| Chassis Depth (Z) | 290 mm | 270 – 310 |
| Chassis Height (Y) | 285 mm | 260 – 310 |
| Wall Thickness | 2.5 mm | 1.5 – 5 |
| Standoff from Chassis | 3 mm | 1 – 8 |
| Wing Max Protrusion | 28 mm | 10 – 40 |
| Wing Depth (front-rear) | 280 mm | 260 – 300 |
| Wing Height | 285 mm | 260 – 310 |
| Top Front Cap Depth | 60 mm | 40 – 80 |
| Top Rear Cap Depth | 50 mm | 30 – 70 |
| Top Cap Height | 30 mm | 20 – 50 |
| Top Airflow Gap | 8 mm | 4 – 15 |
| Front Fascia Strip Width | 8 mm | 5 – 20 |
| Front Fascia Strip Height | 268 mm | 240 – 295 |
| DVD Slot Width | 128 mm | 100 – 145 |
| DVD Slot Height | 14 mm | 10 – 18 |
| Power Button Dia | 12 mm | 8 – 16 |
| USB Port Width | 15 mm | 10 – 20 |
| USB Port Height | 7 mm | 4 – 10 |
| Audio Jack Dia | 7 mm | 5 – 10 |
| Rear I/O Window Width | 75 mm | 60 – 90 |
| Rear I/O Window Height | 45 mm | 35 – 60 |
| PCIe Window Width | 112 mm | 90 – 130 |
| PCIe Window Height | 20 mm | 14 – 30 |
| Black Gap Trim Width | 14 mm | 8 – 20 |
| Black Gap Trim Depth | 6 mm | 3 – 12 |
| Black Gap Trim Height | 268 mm | 240 – 295 |
| Bottom Skirt Height | 12 mm | 8 – 20 |
| Bottom Skirt Width | 10 mm | 6 – 18 |
| Skirt Airflow Slot | 6 mm | 3 – 10 |
| Snap Clip Width | 8 mm | 4 – 15 |
| Snap Clip Height | 6 mm | 3 – 12 |
| Snap Clip Thickness | 1.5 mm | 0.8 – 3 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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