Enclosures and housings
Wireless Charger Enclosure with Rounded Phone Rail Ends
- Bounding box
- 140 × 94 × 29.5 mm
- Engine
- 3D Printing B-rep
- Parameters
- 25
- Published
- November 10, 2026
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The prompt
Smooth and round both exposed rail ends at the open phone insertion end. Remove the small projecting hooks, notches and sharp corners visible at the rail tips. Blend each retaining lip smoothly into a rounded rail end. Use approximately 1 mm edge fillets where the material thickness permits, reducing the radius locally if necessary. Add a gentle rounded lead-in to help the phone slide into the rails. Preserve the 88 mm clear phone opening, 12.5 mm clearance beneath the retaining lips and the retaining function farther along the rails. Keep the overall length at 140 mm and all other features unchanged.
Parameters
| Name | Value | Range |
|---|---|---|
| Base external length | 140 mm | 80 – 250 |
| Base external width | 94 mm | 94 – 94 |
| Base height | 13 mm | 5 – 50 |
| Base wall thickness | 2 mm | 1.2 – 5 |
| Base floor thickness | 2 mm | 1.2 – 5 |
| Exterior corner radius | 6 mm | 1 – 20 |
| Opening length along side wall | 14 mm | 14 – 14 |
| Opening height | 4 mm | 4 – 4 |
| Distance from bottom-right external corner to nearest edge | 50 mm | 50 – 50 |
| Gap above inside floor surface | 1 mm | 1 – 1 |
| Lid plate length | 140 mm | 80 – 250 |
| Lid plate width | 94 mm | 94 – 94 |
| Lid plate thickness | 2 mm | 1.2 – 6 |
| Locating lip wall thickness | 1.5 mm | 1.2 – 4 |
| Locating lip height below lid | 4 mm | 1 – 12 |
| Clearance per side to base opening | 0.2 mm | 0.1 – 0.5 |
| Clear opening between rail inner faces | 88 mm | 88 – 88 |
| Rail side wall thickness | 3 mm | 3 – 3 |
| Clear height beneath retaining lips | 12.5 mm | 12.5 – 12.5 |
| Retaining lip inward overhang | 3 mm | 1 – 8 |
| Retaining lip thickness | 2 mm | 1.2 – 5 |
| Bottom rail wall depth | 3 mm | 3 – 3 |
| Bottom corner smoothing height reference | 6 mm | 2 – 20 |
| Open rail end fillet radius | 1 mm | 0.4 – 1.5 |
| Rounded phone entry lead-in length | 10 mm | 4 – 18 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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