Enclosures and housings
Wireless Charger Enclosure with Flush Phone Rails
- Bounding box
- 160 × 94 × 29.5 mm
- Engine
- 3D Printing B-rep
- Parameters
- 23
- Published
- November 10, 2026
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The prompt
Make the outer faces of the U-shaped phone rail, lid and base flush along both sides and the closed bottom end. Remove the projecting ledge beneath the bottom rail. Match the exterior corner radii so there are no steps or overhangs where these parts meet. Preserve the 88 mm clear phone width, 12.5 mm clearance beneath the retaining lips and 3 mm rail walls. Adjust the enclosure footprint if needed rather than reducing the phone space. Keep the top entry open, the base and lid separable, and preserve the locating lip fit and charging port.
Parameters
| Name | Value | Range |
|---|---|---|
| Base external length | 160 mm | 80 – 250 |
| Base external width | 94 mm | 94 – 94 |
| Base height | 13 mm | 5 – 50 |
| Base wall thickness | 2 mm | 1.2 – 5 |
| Base floor thickness | 2 mm | 1.2 – 5 |
| Exterior corner radius | 6 mm | 1 – 20 |
| Opening length along side wall | 14 mm | 14 – 14 |
| Opening height | 4 mm | 4 – 4 |
| Distance from bottom-right external corner to nearest edge | 50 mm | 50 – 50 |
| Gap above inside floor surface | 1 mm | 1 – 1 |
| Lid plate length | 160 mm | 80 – 250 |
| Lid plate width | 94 mm | 94 – 94 |
| Lid plate thickness | 2 mm | 1.2 – 6 |
| Locating lip wall thickness | 1.5 mm | 1.2 – 4 |
| Locating lip height below lid | 4 mm | 1 – 12 |
| Clearance per side to base opening | 0.2 mm | 0.1 – 0.5 |
| Clear opening between rail inner faces | 88 mm | 88 – 88 |
| Rail side wall thickness | 3 mm | 3 – 3 |
| Clear height beneath retaining lips | 12.5 mm | 12.5 – 12.5 |
| Retaining lip inward overhang | 3 mm | 1 – 8 |
| Retaining lip thickness | 2 mm | 1.2 – 5 |
| Bottom rail wall depth | 3 mm | 3 – 3 |
| Bottom corner smoothing height reference | 6 mm | 2 – 20 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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