Brackets and mounts
WearCare Top Enclosure (Reference-Matched)
- Bounding box
- 75.0 × 57.2 × 23.6 mm
- Engine
- Precision B-rep
- Parameters
- 42
- Published
- November 3, 2026
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The prompt
## WearCare Top Enclosure — Reference-Matched Revision Modify the existing top enclosure using the uploaded WearCare Final Prototype Design image as the visual reference. **Do not redesign the enclosure or invent a new layout.** Preserve the current enclosure's general dimensions and rounded rectangular shape while correcting the top-face features. ### Overall enclosure - External dimensions: approximately 75 × 50 × 20 mm (L × W × H). - Rounded rectangular wearable enclosure. - Preserve the existing enclosure outline as much as possible. - Target wall thickness: approximately 2 mm. ### Top-face features — follow the reference image 1. **Two bi-color LED openings** - Two small circular openings. - Place them side-by-side horizontally near the upper-center of the enclosure. - Keep the spacing and alignment consistent with the reference image. - Both LEDs support red and green illumination. 2. **Buzzer grille** - Located in the upper-left portion of the top face. - Replace the existing 3×3 circular-hole pattern with approximately five slanted ventilation slots. - Arrange the slots diagonally, following the reference image. - Ensure the grille aligns with the internal active buzzer. 3. **SOS button** - Located in the upper-right portion of the top face. - Use a separate raised rectangular red button with rounded corners. - The button must be accessible for pressing. - Do not use a large circular opening for the SOS button. 4. **WearCare branding** - Preserve a clear central area below the LEDs and grille. - Add the WearCare logo or leave a flat area for branding. ### Remove incorrect features - Remove the large circular hole from the existing model. - Remove the 3×3 circular-hole pattern. - Remove the two misplaced rectangular openings if they do not correspond to the LED positions in the reference. - Do not add extra LED holes or openings. ### Internal engineering - Add mounting provisions for the ESP32 DevKit V1 and MPU6050. - Ensure the ESP32 USB connector has an appropriate side-wall opening. - Keep the internal buzzer aligned with the grille. - Keep internal mounting features separate from the visible top-face design. - Do not place the battery, TP4056, MAX30102, or magnetic charging contacts in the top enclosure. ### Output requirements - Maintain the reference image's visual arrangement. - Generate an editable CAD model. - Preserve the existing enclosure dimensions where feasible. - Do not invent dimensions for components or force them into an undersized enclosure. - Report any mounting or clearance conflicts rather than silently modifying the design.
Parameters
| Name | Value | Range |
|---|---|---|
| Overall Length | 75 mm | 50 – 120 |
| Overall Width | 50 mm | 30 – 90 |
| Overall Height | 20 mm | 10 – 35 |
| Side Wall Thickness | 2 mm | 1 – 4 |
| Corner Radius | 6 mm | 1 – 15 |
| Top Wall Thickness | 2 mm | 1 – 4 |
| Top Dome Radius | 300 mm | 150 – 1200 |
| Strap Lug Projection | 6 mm | 2 – 15 |
| Strap Lug Width | 8 mm | 3 – 16 |
| Strap Lug Thickness | 5 mm | 2 – 10 |
| Strap Pin Hole Dia | 2.2 mm | 1 – 6 |
| LED Hole Diameter | 3.2 mm | 1 – 8 |
| LED Centre Spacing | 10 mm | 2 – 30 |
| LED Y Offset (upper) | 13 mm | 0 – 22 |
| SOS Button Length | 9 mm | 4 – 20 |
| SOS Button Width | 7 mm | 4 – 16 |
| SOS Button Cap Height | 2 mm | 0.8 – 6 |
| SOS Button Corner Radius | 1.5 mm | 0.3 – 4 |
| SOS Button X Offset (right) | 13 mm | 0 – 30 |
| SOS Button Y Offset (upper) | 10 mm | 0 – 20 |
| Grille Slot Count | 5 - | 1 – 9 |
| Grille Slot Length | 6 mm | 2 – 14 |
| Grille Slot Width | 1.4 mm | 0.6 – 4 |
| Grille Slot Pitch | 2.4 mm | 1 – 8 |
| Grille Slot Angle | 30 deg | 0 – 90 |
| Grille X Offset (left) | -13.5 mm | -30 – 0 |
| Grille Y Offset (upper) | 11 mm | 0 – 22 |
| Branding Area Length | 30 mm | 5 – 50 |
| Branding Area Width | 12 mm | 3 – 30 |
| Branding Recess Depth | 0.6 mm | 0.1 – 1.2 |
| Branding Y Offset (lower) | -9 mm | -22 – 10 |
| Boss Diameter | 5 mm | 2 – 10 |
| Boss Pilot Hole Dia (M2) | 1.6 mm | 0.8 – 4 |
| Boss Height | 5 mm | 1 – 12 |
| ESP32 Boss X Offset | 20 mm | 2 – 28 |
| ESP32 Boss Y Centre | -8 mm | -20 – 8 |
| ESP32 Boss Y Pitch | 20 mm | 4 – 30 |
| MPU6050 Boss X Offset | 5 mm | 1 – 20 |
| MPU6050 Boss Y Offset | 8 mm | -22 – 22 |
| USB Opening Width | 12 mm | 4 – 30 |
| USB Opening Height | 5.5 mm | 2 – 12 |
| USB Opening Centre Z | 14.5 mm | 2 – 19 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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