Enclosures and housings
Ultra-Low-Profile Rectangular Duct Blast Gate (204x60, 3-piece)
- Bounding box
- 275.0 × 76.0 × 33.5 mm
- Engine
- Precision B-rep
- Parameters
- 21
- Published
- October 25, 2026
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The prompt
A 3-piece ultra-low-profile modular rectangular HVAC blast gate damper (slider valve) for a $204\text{ mm} \times 60\text{ mm}$ rigid rectangular duct, optimized for maximum space-saving in tight vertical installations.Design Requirements:Duct Connection: The main housing consists of two symmetrical halves featuring internal sleeves that slip directly over the outside of the $204\text{ mm} \times 60\text{ mm}$ duct.No External Flanges / Screwless Design: Remove all traditional outer screw flanges and bolt holes entirely to minimize the external footprint and height.Tongue-and-Groove Assembly: The two housing halves must snap or slide together using a compact tongue-and-groove joint (interlocking slip-fit seam) along the perimeter, designed to be permanently sealed with foil/metal tape.Orientation & Travel: The sliding damper blade must pull out through the short edge (along the $60\text{ mm}$ side) to maintain a low profile. Include an internal slot with clearance for a thin airtight gasket around the sliding blade.Output format: Clean engineering CAD model optimized for FDM 3D printing (PETG), provided as 3 distinct components (Top Housing Half, Bottom Housing Half, Sliding Blade).
Parameters
| Name | Value | Range |
|---|---|---|
| Duct width (outer) | 204 mm | 60 – 600 |
| Duct height (outer) | 60 mm | 30 – 400 |
| Half height (axial) | 16 mm | 6 – 60 |
| Sleeve wall thickness | 8 mm | 3 – 20 |
| Sleeve bore width | 204.6 mm | 60 – 610 |
| Sleeve bore height | 60.6 mm | 30 – 410 |
| Outer corner radius | 3 mm | 0 – 15 |
| Tongue width | 2.5 mm | 1 – 8 |
| Tongue engagement depth | 2 mm | 0.5 – 8 |
| Tongue inset from edge | 1.5 mm | 0.5 – 8 |
| Slip-fit side clearance | 0.25 mm | 0 – 1 |
| Blade length (X) | 270 mm | 120 – 600 |
| Blade width (Y) | 66 mm | 30 – 300 |
| Blade thickness | 1.5 mm | 0.8 – 6 |
| Blade protrusion (open end) | 55 mm | 0 – 200 |
| Handle length | 30 mm | 5 – 120 |
| Handle width | 20 mm | 5 – 80 |
| Handle thickness | 8 mm | 3 – 30 |
| Gasket offset from bore | 0.6 mm | 0 – 6 |
| Gasket groove width | 1.2 mm | 0.5 – 6 |
| Gasket groove depth | 0.6 mm | 0.2 – 3 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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