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Interactive 3D model of Ultra-Low-Profile Rectangular Duct Blast Gate (204x60, 3-piece)

Enclosures and housings

Ultra-Low-Profile Rectangular Duct Blast Gate (204x60, 3-piece)

1 views
Bounding box
275.0 × 76.0 × 33.5 mm
Engine
Precision B-rep
Parameters
21
Published
October 25, 2026

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The prompt

A 3-piece ultra-low-profile modular rectangular HVAC blast gate damper (slider valve) for a $204\text{ mm} \times 60\text{ mm}$ rigid rectangular duct, optimized for maximum space-saving in tight vertical installations.Design Requirements:Duct Connection: The main housing consists of two symmetrical halves featuring internal sleeves that slip directly over the outside of the $204\text{ mm} \times 60\text{ mm}$ duct.No External Flanges / Screwless Design: Remove all traditional outer screw flanges and bolt holes entirely to minimize the external footprint and height.Tongue-and-Groove Assembly: The two housing halves must snap or slide together using a compact tongue-and-groove joint (interlocking slip-fit seam) along the perimeter, designed to be permanently sealed with foil/metal tape.Orientation & Travel: The sliding damper blade must pull out through the short edge (along the $60\text{ mm}$ side) to maintain a low profile. Include an internal slot with clearance for a thin airtight gasket around the sliding blade.Output format: Clean engineering CAD model optimized for FDM 3D printing (PETG), provided as 3 distinct components (Top Housing Half, Bottom Housing Half, Sliding Blade).

Parameters

NameValueRange
Duct width (outer)204 mm60 – 600
Duct height (outer)60 mm30 – 400
Half height (axial)16 mm6 – 60
Sleeve wall thickness8 mm3 – 20
Sleeve bore width204.6 mm60 – 610
Sleeve bore height60.6 mm30 – 410
Outer corner radius3 mm0 – 15
Tongue width2.5 mm1 – 8
Tongue engagement depth2 mm0.5 – 8
Tongue inset from edge1.5 mm0.5 – 8
Slip-fit side clearance0.25 mm0 – 1
Blade length (X)270 mm120 – 600
Blade width (Y)66 mm30 – 300
Blade thickness1.5 mm0.8 – 6
Blade protrusion (open end)55 mm0 – 200
Handle length30 mm5 – 120
Handle width20 mm5 – 80
Handle thickness8 mm3 – 30
Gasket offset from bore0.6 mm0 – 6
Gasket groove width1.2 mm0.5 – 6
Gasket groove depth0.6 mm0.2 – 3

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Ultra-Low-Profile Rectangular Duct Blast Gate (204x60, 3-piece) - Free CAD Model (STEP, STL) | TextoCAD