Enclosures and housings
Two-Part AI Tool Enclosure Assembly
- Bounding box
- 58.0 × 90.0 × 6.3 mm
- Engine
- Precision B-rep
- Parameters
- 20
- Published
- August 22, 2026
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The prompt
General Geometry & Form Factor:Design a two-part precision enclosure for a professional AI-interface tool. The form factor is a "Smart Card" style (similar to a Tile Slim but premium industrial metal).External Dimensions: 58mm x 90mm x 5 mm.Internal Cavity: 55mm x 87mm x 4.5mm (fitted for a 54x86x4mm PCB with 0.5mm clearance).Aesthetic: Minimalist, high-end industrial. Portrait orientation. Corners have a "Pill" softened radius of 4mm.Back Face Perforated Metal Aesthetic:Signature Texture: On the bottom half of the back face, incorporate a precision staggered round hole pattern.Specs: Grid of 0.7mm diameter circular indentations with a staggered pitch of 1.2mm.Depth: 0.4mm deep into the 1.25mm thick back wall to ensure structural rigidity while providing that "speaker grille" tactile feel.Face Features (Back):Camera Window: Circular 8mm diameter cutout. Center point coordinates: x=44, y=10 (Top-right in portrait mode).Edge Interface (Bottom 58mm Edge):Centrally align all ports on the 6.5mm Z-profile.NanoSIM Slot (Left): 12.5mm x 1.5mm rectangular cutout.Micro-USB Slot (Center): 9.0mm x 4.0mm rectangular cutout.MicroSD Slot (Right): 15.0mm x 1.5mm rectangular cutout.Fabrication & Assembly Details:Material: CNC Milled 6061-T6 Aluminum.Assembly: No external screws. Use a high-precision internal snap-fit lip with a 0.1mm tolerance for a seamless "investor-ready" look.Output: High-precision Solid B-Rep STEP file.
Parameters
| Name | Value | Range |
|---|---|---|
| Outer Width | 58 mm | 40 – 80 |
| Outer Length | 90 mm | 50 – 120 |
| Front Housing Depth | 5 mm | 3 – 10 |
| Back Cover Thickness | 1.25 mm | 0.8 – 2.5 |
| Cavity Width | 55 mm | 30 – 56 |
| Cavity Length | 87 mm | 40 – 88 |
| Cavity Depth | 4.5 mm | 2 – 8 |
| Camera Window Diameter | 8 mm | 3 – 15 |
| Camera Center X | 44 mm | 0 – 58 |
| Camera Center Y | 10 mm | 0 – 90 |
| NanoSIM Slot Width | 12.5 mm | 5 – 20 |
| NanoSIM Slot Height | 1.5 mm | 0.5 – 5 |
| NanoSIM Slot Center X | 11.6 mm | 0 – 58 |
| Micro-USB Slot Width | 9 mm | 5 – 15 |
| Micro-USB Slot Height | 4 mm | 2 – 6 |
| Micro-USB Slot Center X | 27.8 mm | 0 – 58 |
| MicroSD Slot Width | 15 mm | 5 – 20 |
| MicroSD Slot Height | 1.5 mm | 0.5 – 5 |
| MicroSD Slot Center X | 45.1 mm | 0 – 58 |
| Port Cut Depth | 2 mm | 0.5 – 5 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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