Enclosures and housings
Twin Triangular Rotor Axial-Flux Bearing Assembly
- Bounding box
- 160.0 × 160.0 × 92.0 mm
- Engine
- Precision B-rep
- Parameters
- 26
- Published
- October 28, 2026
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The prompt
Step 1.1: Retrieve the twin Triangular Multi-Faceted Rotor Cores (Items 04-A-01 / 04-A-02). Clean all machined pocket recesses with pure isopropyl alcohol to remove residue. • Step 1.2: Place the high-energy N52 Neodymium Block Magnets (Item 04-C-01) into their respective rotor face pockets. Ensure magnetic poles alternate perfectly according to your stator profile. • Step 1.3: Slide the Synchronous Levitation Magnetic Bearing Sleeves (Item 04-B-01) into the central hub bore of each rotor using a precision press fit. • Step 1.4: Apply the Rotor Centrifugal Retention Overwrap Sleeve (Item 04-D-01) around the perimeter of each rotor. Cure the vacuum-infused epoxy resin backing at its specified high-Tg temperature threshold until completely hard. PHASE 2: HOUSING SUB-ASSEMBLY & SHIELDING GATE INSTALLATION ----------------------------------------------------------- • Step 2.1: Lay out the Left and Right End Plates (Items 01-A-01 / 01-A-02) on a flat surface. Press the Main Axial Shaft Radial Magnetic Bearings (Item 03-C-01) into their designated central housing recesses. •
Parameters
| Name | Value | Range |
|---|---|---|
| Rotor Face Side | 120 mm | 60 – 240 |
| Rotor Thickness | 25 mm | 10 – 60 |
| Rotor Corner Radius | 3 mm | 0 – 10 |
| Hub Bore Diameter | 30 mm | 15 – 60 |
| Magnets per Face | 10 pcs | 4 – 24 |
| Magnet Block Size | 10 mm | 4 – 20 |
| Magnet Thickness | 5 mm | 2 – 15 |
| Magnet Pitch Radius | 24 mm | 15 – 50 |
| Pocket Clearance | 0.4 mm | 0.05 – 1.5 |
| Overwrap Thickness | 1 mm | 0.3 – 4 |
| Overwrap Width | 30 mm | 10 – 60 |
| Sleeve OD | 30 mm | 15 – 60 |
| Sleeve ID | 15 mm | 5 – 40 |
| Sleeve Length | 20 mm | 5 – 50 |
| Radial Bearing OD | 40 mm | 20 – 80 |
| Radial Bearing ID | 20 mm | 8 – 50 |
| Radial Bearing Thickness | 12 mm | 4 – 30 |
| End Plate Size | 160 mm | 100 – 260 |
| End Plate Thickness | 8 mm | 4 – 25 |
| Plate Corner Radius | 8 mm | 0 – 25 |
| Plate Bolt Hole Dia | 5.5 mm | 2 – 12 |
| Plate Bolt Spacing | 130 mm | 60 – 220 |
| Bearing Recess Depth | 6 mm | 2 – 12 |
| Gap Between Rotors | 15 mm | 4 – 60 |
| Press Fit Interference | 0.1 mm | 0.02 – 0.5 |
| Axial Shaft Diameter | 15 mm | 5 – 40 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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