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Interactive 3D model of Raspberry Pi 5 + Dual Relay Enclosure

Brackets and mounts

Raspberry Pi 5 + Dual Relay Enclosure

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Bounding box
200.0 × 150.0 × 65.0 mm
Engine
Precision B-rep
Parameters
72
Published
November 11, 2026

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The prompt

Design a professional, compact, 3D-printable electronics enclosure for a Raspberry Pi 5 and two 5V 2-channel relay modules. OVERALL DIMENSIONS: - Length: 200 mm - Width: 150 mm - Height: 65 mm - Wall thickness: 2.5 mm - Base thickness: 3 mm - Material: PETG - Rounded external corners: 5 mm radius INTERNAL DESIGN: 1. Dedicated mounting area for Raspberry Pi 5 (85 × 56 mm). 2. Four accurately positioned Raspberry Pi mounting holes. 3. Separate mounting area for two 5V 2-channel relay modules. 4. Sufficient space for wiring and cable management. 5. Keep the Raspberry Pi and relay modules separated. RASPBERRY PI ACCESS: - Accessible 4 USB ports. - Accessible Gigabit Ethernet port. - Two micro-HDMI openings. - USB-C power opening. - microSD card access. - GPIO header access. VENTILATION: - Multiple ventilation slots on the lid. - Side ventilation openings. - Ventilation near the Raspberry Pi processor. - Keep vents away from mounting screws. ENCLOSURE DESIGN: - Two separate components: bottom enclosure and removable lid. - Screw-mounted lid with four corner screw positions. - Internal mounting standoffs. - Cable entry opening on one side. - Clean, professional industrial appearance. - No unnecessary decorative features. IMPORTANT: - All cutouts must be through-holes. - Ensure all components fit without collision. - Use realistic clearances for 3D printing. - Make the design fully editable and parametric. - Export separate STL files for the lid and base, plus a STEP file. Do not invent exact relay dimensions or Raspberry Pi port positions. Make these adjustable parameters if exact measurements are unavailable.

Parameters

NameValueRange
External length (X)200 mm120 – 320
External width (Y)150 mm90 – 260
Base height (Z)60 mm35 – 140
Wall thickness2.5 mm1.6 – 5
Floor thickness3 mm2 – 8
External corner radius5 mm2 – 20
Lid plate thickness5 mm2.5 – 10
Locating lip height6 mm2 – 15
Locating lip wall2.5 mm1.6 – 5
Lid-to-base clearance0.2 mm0.05 – 0.8
Corner boss inset14 mm8 – 30
Boss diameter8 mm5 – 14
Boss height50 mm10 – 120
Boss pilot hole Ø2.8 mm1.5 – 5
Boss pilot depth14 mm4 – 30
Lid screw clearance Ø3.4 mm2 – 6
Counterbore Ø6.2 mm3 – 12
Counterbore depth3 mm1 – 8
Pi zone centre X-52 mm-90 – 0
Pi zone centre Y20 mm-60 – 60
Pi hole spacing X58 mm20 – 100
Pi hole spacing Y49 mm20 – 80
Pi standoff Ø6 mm4 – 12
Pi standoff height5 mm2 – 20
Pi pilot hole Ø2.7 mm1.5 – 5
Pi pilot depth4 mm1 – 10
Relay zone centre X30 mm-40 – 90
Relay zone offset ±Y40 mm10 – 65
Relay hole spacing X44 mm20 – 80
Relay hole spacing Y20 mm10 – 60
Relay standoff Ø6 mm4 – 12
Relay standoff height5 mm2 – 20
Relay pilot hole Ø2.7 mm1.5 – 5
Relay pilot depth4 mm1 – 10
Port cutout centre Z17 mm6 – 50
Ethernet centre X-80 mm-95 – -30
Ethernet opening width16 mm8 – 30
Ethernet opening height14 mm6 – 26
USB port count4 mm1 – 6
First USB centre X-60 mm-90 – -10
USB opening width13 mm6 – 24
USB opening height8 mm4 – 18
USB port pitch15 mm10 – 30
First micro-HDMI centre Y15 mm-60 – 60
Micro-HDMI pitch15 mm8 – 30
Micro-HDMI opening width11 mm5 – 20
Micro-HDMI opening height5 mm2 – 12
USB-C centre Y0 mm-60 – 60
USB-C opening width9 mm4 – 16
USB-C opening height4 mm2 – 10
GPIO slot centre Y-35 mm-70 – 20
GPIO slot width48 mm10 – 70
GPIO slot height10 mm4 – 25
microSD centre Y45 mm-60 – 65
microSD opening width12 mm5 – 25
microSD opening height3 mm1.5 – 10
Cable entry Ø20 mm8 – 45
Cable entry centre Z20 mm8 – 50
Side vent slot count8 mm2 – 16
Side vent array centre X-30 mm-80 – 80
Side vent centre Z30 mm10 – 55
Side vent slot width4 mm1.5 – 12
Side vent slot height30 mm5 – 50
Side vent pitch12 mm5 – 30
Lid vent columns8 mm1 – 12
Lid vent rows3 mm1 – 6
Lid vent grid centre X-20 mm-70 – 70
Lid vent grid centre Y10 mm-50 – 50
Lid vent pitch X16 mm6 – 40
Lid vent pitch Y26 mm10 – 60
Lid vent slot width8 mm2 – 20
Lid vent slot length12 mm4 – 40

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Raspberry Pi 5 + Dual Relay Enclosure - Free CAD Model (STEP, STL) | TextoCAD