Enclosures and housings
Raspberry Pi 4B RS485 CAN HAT Clamshell Enclosure
- Bounding box
- 91.5 × 78.5 × 38.0 mm
- Engine
- Precision B-rep
- Parameters
- 36
- Published
- October 24, 2026
Download
Free to download and use. See the terms.
The prompt
Design a parametric two-piece clamshell enclosure for a Raspberry Pi 4B with a Waveshare RS485 CAN HAT. Reference geometry: use the official Raspberry Pi 4B mechanical drawing (pip.raspberrypi.com, part RP-008343). Case: 0.5mm clearance around the PCB, 2.5mm walls/floor/roof, split into upper/lower halves along a stepped parting line that passes through the vertical middle of each connector except the microSD. Press-fit joint on the parting line, sized with ~0.2mm clearance, automatically excluded wherever it would cross a port opening. Four U-shaped ears, 2 on each long side, with 5mm holes. Filleted corners/top edge. A roof vent (your choice of pattern) and a GPIO pins-1-6 access window.
Parameters
| Name | Value | Range |
|---|---|---|
| Outer Length (X) | 91.5 mm | 60 – 140 |
| Outer Width (Y) | 62.5 mm | 40 – 100 |
| Total Height (Z) | 38 mm | 20 – 80 |
| Wall Thickness | 2.5 mm | 1.2 – 5 |
| Floor Thickness | 2.5 mm | 1 – 6 |
| Roof Thickness | 2.5 mm | 1 – 6 |
| Outer Corner Radius | 4 mm | 0.5 – 12 |
| Top Edge Fillet | 1.2 mm | 0 – 3 |
| Parting Line Height | 19 mm | 8 – 32 |
| Tongue Height | 2 mm | 0.6 – 6 |
| Tongue Thickness | 1 mm | 0.4 – 2 |
| Press-Fit Clearance | 0.2 mm | 0.05 – 0.5 |
| Ear Length (X) | 12 mm | 6 – 25 |
| Ear Protrusion (Y) | 8 mm | 3 – 20 |
| Ear Thickness | 2.5 mm | 1.2 – 6 |
| Ear Hole Diameter | 5 mm | 2 – 8 |
| Ear Spacing (per side) | 56 mm | 20 – 130 |
| Ethernet Opening Width | 16 mm | 6 – 30 |
| Ethernet Opening Height | 13.5 mm | 5 – 26 |
| USB Stack Width | 14 mm | 6 – 26 |
| USB Stack Height | 15 mm | 5 – 28 |
| microHDMI Opening Width | 8 mm | 3 – 18 |
| microHDMI Opening Height | 6 mm | 2 – 16 |
| USB-C Opening Width | 9 mm | 3 – 20 |
| USB-C Opening Height | 4 mm | 2 – 12 |
| Audio Jack Diameter | 6.5 mm | 2 – 14 |
| microSD Opening Width | 12 mm | 4 – 24 |
| microSD Opening Height | 5 mm | 2 – 14 |
| Vent Slot Count | 6 mm | 1 – 14 |
| Vent Slot Length | 30 mm | 5 – 60 |
| Vent Slot Width | 1.8 mm | 0.6 – 6 |
| Vent Slot Pitch | 4.5 mm | 1.5 – 12 |
| GPIO Window Length | 15 mm | 5 – 30 |
| GPIO Window Width | 8 mm | 3 – 20 |
| GPIO Window X Offset | -30 mm | -40 – 0 |
| GPIO Window Y Offset | 18 mm | -20 – 25 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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