Enclosures and housings
Pro Scooter Handlebar End Plug
- Bounding box
- 31.8 × 31.8 × 23 mm
- Engine
- 3D Printing B-rep
- Parameters
- 7
- Published
- November 5, 2026
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The prompt
Create a 3D CAD model of a precision-fit handlebar end plug for a pro scooter with internally fluted steel bars. The design features a smooth circular outer cap with an outer diameter of 31.8mm and a thickness of 5mm. Protruding concentrically from the flat back of the cap is a hollow cylindrical insertion stem. The insertion stem must have an outer diameter of 28.3mm and a total insertion length of 18mm. To accommodate internal fluting and ensure a tight compression fit, the stem features three shallow, highly flexible concentric horizontal friction ridges raised 0.6mm from the stem surface. Apply a 1.5mm x 45-degree chamfer to the insertion end of the stem for smooth entry. Apply a clean 2.5mm fillet to the outer face edge of the main cap for a rounded, hand-friendly finish. Solid monolithic part, matte finish."
Parameters
| Name | Value | Range |
|---|---|---|
| Outer cap diameter | 31.8 mm | 20 – 100 |
| Cap thickness | 5 mm | 2 – 10 |
| Stem outer diameter | 28.3 mm | 15 – 50 |
| Stem insertion length | 18 mm | 10 – 40 |
| Friction ridge height | 0.6 mm | 0.2 – 1 |
| Insertion chamfer | 1.5 mm | 0.5 – 3 |
| Cap edge fillet | 2.5 mm | 0.5 – 4 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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