Enclosures and housings
Pocket Utility Knife Handle (Stanley 1992) - 2-piece CNC
- Bounding box
- 100.0 × 28.0 × 10.0 mm
- Engine
- Precision B-rep
- Parameters
- 30
- Published
- November 5, 2026
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The prompt
Design a 2-piece aluminum pocket utility knife handle for standard Stanley 1992 blades, optimized for CNC milling. Overall size 100mm long by 28mm wide by 10mm thick. Internal pocket for Stanley 1992 blade with a 4mm thumb slide slot and 3 locking detents. Engrave a 2 inch scale with 1/16 inch tick marks on the front face. Four M3 countersunk screw holes for assembly.
Parameters
| Name | Value | Range |
|---|---|---|
| Handle length | 100 mm | 90 – 120 |
| Handle width | 28 mm | 24 – 34 |
| Assembled thickness | 10 mm | 8 – 14 |
| Corner radius | 3 mm | 1 – 6 |
| Outer edge chamfer | 0.4 mm | 0 – 1 |
| Blade length (1992) | 62 mm | 55 – 70 |
| Blade width (1992) | 19 mm | 17 – 21 |
| Pocket side clearance | 0.4 mm | 0.1 – 1 |
| Pocket total height | 1.2 mm | 0.8 – 2 |
| Blade protrusion when extended | 20 mm | 10 – 30 |
| Slide travel | 25 mm | 10 – 35 |
| Thumb slot width | 4 mm | 3 – 6 |
| Slot start offset from pocket | 5 mm | 2 – 10 |
| Detent notch radius | 0.9 mm | 0.5 – 1.5 |
| First screw column X | 8 mm | 5 – 14 |
| Screw column spacing | 16 mm | 10 – 20 |
| Screw offset from centerline | 8 mm | 5 – 10 |
| Clearance hole dia | 3.4 mm | 3.2 – 3.6 |
| Countersink dia (90 deg) | 6.3 mm | 5.5 – 7 |
| Tap drill dia (back plate) | 2.5 mm | 2.4 – 2.6 |
| Tap drill depth | 4 mm | 3 – 4.5 |
| Scale start X | 36 mm | 30 – 45 |
| Scale baseline Y | -13 mm | -13.4 – -11 |
| Tick line width | 0.25 mm | 0.15 – 0.5 |
| Engrave depth | 0.2 mm | 0.1 – 0.4 |
| Inch tick length | 3.5 mm | 2 – 4 |
| 1/2 in tick length | 3 mm | 1.5 – 4 |
| 1/4 in tick length | 2.4 mm | 1.2 – 4 |
| 1/8 in tick length | 1.8 mm | 1 – 4 |
| 1/16 in tick length | 1.2 mm | 0.6 – 4 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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