28.0100.010.0
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Interactive 3D model of Pocket Utility Knife Handle

Enclosures and housings

Pocket Utility Knife Handle

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Bounding box
100.0 × 28.0 × 10.0 mm
Engine
Precision B-rep
Parameters
28
Published
November 5, 2026

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The prompt

Design a two-piece pocket utility knife handle for standard Stanley 1992 trapezoidal blades, optimized for 3-axis CNC aluminum milling. Dimensions & Body: Overall handle size: 100mm long x 28mm wide x 10mm thick (5mm per half). Smooth rounded ergonomic edges on outer corners. Blade Channel & Slider: Internal pocket cut specifically for a Stanley 1992 blade (31mm high, 62mm wide, 0.6mm thickness). Include a 4mm wide longitudinal slot along the upper edge for a manual thumb-stud slide, featuring 3 locking detent notches (Retracted, Partial, Full Extension). Engraved Scale: On the flat front outer face of the handle body, engrave a straight 2.0 inch measuring scale starting from the front edge. Include sharp 1/16 inch tick mark divisions with numbers '1' and '2' marked at the major inch lines. Assembly: Include four M3 countersunk screw holes through the corners of the handle to fasten the two body halves together. Output clean parametric STEP solid."* Tips for Machining on Your Makera Z1 1. Material Stock: 1/4" (6\text{ mm}) 6061 aluminum plate for each half (or 3/8" / 10\text{ mm} if machining out of a single block). 2. Engraving the Scale: In your CAM software, select a 1/32" end mill or a engraving V-carve toolpath for the 1/16" tick lines, running at a shallow depth of 0.005" - 0.010" (0.12 - 0.25\text{ mm}).

Parameters

NameValueRange
Handle Length100 mm50 – 200
Handle Width28 mm20 – 50
Handle Thickness (total)10 mm6 – 20
Blade Length62 mm40 – 80
Blade Width16 mm10 – 24
Blade Thickness0.6 mm0.3 – 2
Blade X Start2 mm0 – 20
Pocket Clearance1 mm0.2 – 3
Pocket Depth per Half0.5 mm0.2 – 2
Slider Slot Width4 mm2 – 8
Slider Slot Length40 mm20 – 60
Slider Slot Y Center22 mm15 – 26
Slider Slot Start X15 mm5 – 30
Detent Diameter6 mm4 – 10
Detent Count31 – 5
Screw Diameter3 mm2 – 5
Screw Length8 mm4 – 20
Screw Head Diameter6 mm4 – 10
Screw Head Height1.5 mm0.5 – 3
Screw Hole Diameter3.2 mm2.5 – 5
Screw Inset X10 mm5 – 30
Screw Inset Y4 mm3 – 12
Scale Length50.8 mm20 – 80
Scale Tick Count3310 – 50
Scale Tick Width0.3 mm0.1 – 1
Scale Tick Length1.5 mm0.5 – 4
Scale Tick Depth0.2 mm0.05 – 0.5
Scale Y Center2 mm0.5 – 5

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Pocket Utility Knife Handle - Free CAD Model (STEP, STL) | TextoCAD