Enclosures and housings
Miniature Window Profile Test Section (Two Configurations)
- Bounding box
- 110.0 × 66.8 × 100.0 mm
- Engine
- Precision B-rep
- Parameters
- 25
- Published
- August 20, 2026
Download
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The prompt
Modify the existing model. Do not redesign it from scratch. Create two configurations of the same four bodies: CONFIGURATION A — ASSEMBLED TEST SECTION - Position the outer frame and opening sash in their actual closed operating position. - The sash must physically nest inside the outer-frame rebate. - Maintain exactly 0.6 mm clearance between all moving frame and sash surfaces. - Position the 4 mm glass inside the sash glazing rebate. - Maintain 1.2 mm clearance around the glass edges. - Position the glazing bead fully snapped into its retaining groove. - The glazing bead must retain the glass through a replaceable rubber gasket, not by direct hard-plastic pressure. - No bodies may intersect or overlap. - Clearly separate all four bodies. CONFIGURATION B — EXPLODED VIEW - Create a copied exploded arrangement beside the assembled configuration. - Keep all components aligned along one axis. - Place each component 15 mm apart. CORRECT THE PROFILES: - Make the outer frame and sash genuinely hollow. - Add two enclosed chambers inside the outer frame. - Add one enclosed chamber inside the sash. - External walls: 2.4 mm. - Internal chamber walls: 1.8 mm. - Add a dovetail or bulb-retaining groove for a 3 mm rubber seal. - Do not use a simple open rectangular slot for the rubber seal. - Add a functional snap hook to the glazing bead. - Snap-hook clearance: 0.3 mm. - Minimum snap-hook thickness: 1.8 mm. - Add a reinforced solid zone for two M3 heat-set inserts in the sash. - Add two holes sized for M3 heat-set inserts. - Do not add any ridge, rail, or protrusion to the glass body. - The glass body must remain a plain rectangular plate exactly 4 mm thick. VALIDATION: - Run an interference check on the assembled configuration. - Report the minimum clearance between frame and sash. - Report the glass edge clearance. - Report the glazing bead snap-fit clearance. - Confirm that every component is a separate manifold solid. - Keep the total model size under 350 x 180 x 110 mm. - Use millimetres.
Parameters
| Name | Value | Range |
|---|---|---|
| Extrusion Length | 100 mm | 20 – 200 |
| Gap between bodies in layout | 5 mm | 1 – 20 |
| Frame Depth | 45 mm | 30 – 80 |
| Frame Width | 28 mm | 20 – 50 |
| External Wall Thickness | 2.4 mm | 1.8 – 5 |
| Internal Web Thickness | 1.8 mm | 1 – 4 |
| Rebate Depth from Top Face | 25.6 mm | 10 – 40 |
| Sash Width (Y) | 24 mm | 15 – 40 |
| Operating Clearance | 0.6 mm | 0.2 – 1 |
| Seal Channel Base Size | 3 mm | 2 – 5 |
| Sash Depth (X) | 40 mm | 20 – 60 |
| Sash Width (Y) | 24 mm | 15 – 40 |
| Sash Wall Thickness | 2.4 mm | 1.8 – 5 |
| Glass Thickness | 4 mm | 3 – 8 |
| Glass Edge Clearance | 1.2 mm | 0.5 – 2 |
| Glass Support Ledge Depth | 6 mm | 3 – 12 |
| Gasket Channel Base Size | 3 mm | 2 – 5 |
| Bead Groove Width | 3.6 mm | 2.5 – 6 |
| Bead Groove Depth | 4 mm | 2 – 6 |
| Min Bead Feature Thickness | 1.8 mm | 1 – 3 |
| Snap-fit Clearance | 0.3 mm | 0.1 – 0.5 |
| Glass Plate Width | 60 mm | 30 – 100 |
| M3 Heat-set Insert Hole Dia | 3.2 mm | 2.8 – 3.5 |
| Reinforced Block Length | 20 mm | 10 – 50 |
| Exploded View Spacing | 15 mm | 5 – 50 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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