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Interactive 3D model of Flat-Pack Foldable Box

Enclosures and housings

Flat-Pack Foldable Box

1 views
Bounding box
169 × 119 × 2 mm
Engine
3D Printing B-rep
Parameters
7
Published
October 30, 2026

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The prompt

​Create a flat-pack foldable box (unfolded cross pattern) on the XY plane that folds into a 110mm x 60mm x 30mm box. Start with a central rectangular base plate of 110mm x 60mm x 2mm thickness. Around all four edges of the base, leave a 1.5mm gap and create four rectangular side walls of 2mm thickness and 28mm width (two long walls of 106mm x 28mm, two short walls of 56mm x 28mm). Connect the four side walls to the central base across the 1.5mm gaps using a continuous thin living hinge layer at the bottom face with a thickness of 0.4mm. Apply a 45-degree chamfer to the inner vertical edges of the side walls so they meet cleanly at 90 degrees when folded up.

Parameters

NameValueRange
Outer length X110 mm40 – 300
Outer width Y60 mm30 – 200
Outer height Z30 mm12 – 150
Base and wall thickness2 mm1.2 – 4
Living hinge film thickness0.4 mm0.3 – 1
Gap between base edge and wall1.5 mm1 – 3
Hinge overlap onto base and wall1 mm0.5 – 2

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Flat-Pack Foldable Box - Free CAD Model (STEP, STL) | TextoCAD