Enclosures and housings
Ergonomic Healthpod Headband Assembly
- Bounding box
- 147.5 × 35.0 × 128.0 mm
- Engine
- Precision B-rep
- Parameters
- 16
- Published
- October 12, 2026
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The prompt
An ergonomic healthpod main assembly consisting of a main ear-proximal pod shell and an integrated headband connector. Overall pod dimensions: length 50mm, width 35mm, height 45mm. The pod must feature an internal hollow cavity measuring 44mm x 29mm x 37mm to house an ESP32-S3 module and a MAX98357A audio amplifier. On the top/inner surface of the pod, include two precise cylindrical motor pockets, each with a 15mm diameter and 18mm depth, specifically sized to hold dual BLDC3920 haptic vibration motors. Connected to the top of the pod is a curved headband arc with an 80mm radius, 30mm width, 10mm thickness, and an internal wiring and sensor channel measuring 3.5mm in depth running along its arc.
Parameters
| Name | Value | Range |
|---|---|---|
| Pod Length (X) | 50 mm | 30 – 80 |
| Pod Width (Y) | 35 mm | 20 – 60 |
| Pod Height (Z) | 45 mm | 25 – 70 |
| Pod Corner Fillet | 1.2 mm | 0 – 1.2 |
| Cavity Length | 44 mm | 20 – 70 |
| Cavity Width | 29 mm | 15 – 50 |
| Cavity Height | 37 mm | 15 – 60 |
| Motor Pocket Dia | 15 mm | 5 – 25 |
| Motor Pocket Depth | 18 mm | 5 – 30 |
| Pocket Centre Spacing | 30 mm | 16 – 34 |
| Headband Arc Radius | 80 mm | 40 – 120 |
| Headband Width | 30 mm | 10 – 40 |
| Headband Thickness | 10 mm | 4 – 20 |
| Headband Sweep Angle | 120 deg | 30 – 180 |
| Wiring Channel Depth | 3.5 mm | 1 – 6 |
| Wiring Channel Width | 8 mm | 2 – 20 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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