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Interactive 3D model of E-003 60 kW exhaust-to-air shell-and-tube heat exchanger

Brackets and mounts

E-003 60 kW exhaust-to-air shell-and-tube heat exchanger

1 views
Bounding box
1884.1 × 1830.2 × 1241.0 mm
Engine
Precision B-rep
Parameters
25
Published
November 4, 2026

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The prompt

Industrial exhaust-to-air gas-gas exchanger. Rectangular SS enclosure 1500x1000x1000 mm. DN500 opposed front and rear process air rectangular-to-round tapered connections, bolted flanges and spigots; 7500 m3/h, 60 to 80 C. DN100 opposite left and right exhaust nozzles and flanges; 180 to 120 C. Exhaust passes through 48 hollow longitudinal stainless tubes with 2 perforated sealed tube sheets and end headers, while process air crosses outside tubes, segregated. Front/rear airflow baffles, 4 feet, 2 removable roof inspection covers, 4 sensor ports. 60kW duty not thermally validated.

Parameters

NameValueRange
Housing length1500 mm1200 – 2400
Housing width1000 mm800 – 1600
Housing height1000 mm800 – 1600
Stainless casing wall5 mm3 – 10
Housing underside elevation220 mm150 – 350
Square steel support legs120 mm80 – 200
Air duct taper length260 mm180 – 400
Square transition mouth750 mm650 – 850
DN500 straight connection length130 mm70 – 250
DN500 spigot outside diameter508 mm500 – 520
DN500 inside diameter500 mm480 – 507
DN500 flange outer diameter670 mm635 – 710
DN100 exhaust nozzle projection170 mm100 – 300
DN100 pipe outside diameter114.3 mm110 – 125
DN100 pipe inside diameter102 mm95 – 111
DN100 flange outer diameter220 mm205 – 235
Tube outside diameter42 mm32 – 52
Tube inside diameter36 mm24 – 46
Tube centre pitch100 mm75 – 120
Tube columns along width8 count6 – 8
Tube rows along height6 count4 – 8
Tube sheet thickness18 mm12 – 30
Exhaust plenum nominal depth100 mm80 – 180
Inspection hatch length300 mm220 – 400
Inspection hatch width220 mm160 – 350

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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