Baja Designs S2 Offset Spacer

// ============================================================ // Baja Designs S2 Custom Offset Spacer Adaptor // Designed for: Bumper Outside Mount with Inner Light Body // Units: Millimeters (mm) // ============================================================ $fn = 60; // Smooth curve resolution // --- Core Dimensions (Based on S2 Specs) --- bezel_w = 100.33; // ~3.95 inches width bezel_h = 62.99; // ~2.48 inches height corner_r = 9.90; // ~0.39 inch corner radius spacer_thick = 6.00; // Offset thickness to allow rock guard clip clearance // Mounting Hole Pitch (Center-to-Center) hole_pitch_x = 76.43; // ~3.009 inches hole_pitch_y = 31.62; // ~1.245 inches hole_dia = 4.50; // Pass-through clearance for M4 hardware // Center Cutout (S2 Optic Opening) cutout_w = 44.68; // ~1.759 inches cutout_h = 31.62; module rounded_rect(w, h, r) { hull() { translate([ r - w/2, r - h/2, 0]) circle(r=r); translate([-r + w/2, r - h/2, 0]) circle(r=r); translate([ r - w/2, -r + h/2, 0]) circle(r=r); translate([-r + w/2, -r + h/2, 0]) circle(r=r); } } difference() { // 1. Main Outer Spacer Solid Body linear_extrude(height = spacer_thick) { rounded_rect(bezel_w, bezel_h, corner_r); } // 2. Center Optic Cutout Pass-through translate([0, 0, -1]) { linear_extrude(height = spacer_thick + 2) { rounded_rect(cutout_w + 10, cutout_h, 5); // Clears optical frame } } // 3. 4x M4 Corner Bolt Pass-through Holes for (x = [-hole_pitch_x/2, hole_pitch_x/2]) { for (y = [-hole_pitch_y/2, hole_pitch_y/2]) { translate([x, y, -1]) { cylinder(d = hole_dia, h = spacer_thick + 2); } } } }

Parameters

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