Enclosures and housings
Automated Roll-to-Roll Tyvek Patch Converting Line Schematic
- Bounding box
- 3900.1 × 1067.0 × 870.0 mm
- Engine
- Precision B-rep
- Parameters
- 30
- Published
- November 2, 2026
Download
Free to download and use. See the terms.
The prompt
Create a simple top-down or slightly isometric CAD process-flow schematic for an automated roll-to-roll converting line applying Tyvek patches to a multilayer coextruded HDPE-based film. This is a CONCEPTUAL PROCESS FLOW ONLY. Use simple labeled machine blocks, rolls, material webs, and arrows. Do not design detailed machine mechanisms. ORIENTATION: - Main film travels LEFT TO RIGHT in Machine Direction (MD). - Maximum main film width: approximately 42 inches. - Cross Direction (CD) is perpendicular, 90° to MD. - Tyvek travels in CD, perpendicular to the main film. MAIN PROCESS FLOW: 1. MAIN FILM UNWIND – 6 IN. CORE 2. WEB CONTROL & REGISTRATION MARK PRINTING 3. REGISTERED WINDOW DIE CUTTING & WASTE REMOVAL 4. SERVO-DRIVEN ZERO-CLEARANCE TYVEK PUNCH & SEAL 5. COOLING & WEB STABILIZATION 6. 100% AUTOMATED VISION INSPECTION 7. OPTIONAL INLINE SLITTING – UP TO 8 LANES 8. FINISHED FILM REWIND – 6 IN. CORE TYVEK FLOW: At the punch & seal station, show a perpendicular Tyvek material path: TYVEK UNWIND – 3 IN. CORE → approximately 190 mm wide Tyvek web → ZERO-CLEARANCE PUNCH & SEAL → remaining Tyvek skeleton/trim → TYVEK TRIM REWIND – 3 IN. CORE Place the Tyvek unwind and trim rewind on opposite sides of the main machine. Tyvek flow must be perpendicular to main film flow. Do not show a pick-and-place system. PATCH CONFIGURATION: - Show EXACTLY 8 patch lanes across the main film in CD. - Each patch: 60 mm CD × 180 mm MD. - The 180 mm dimension is parallel to main film travel. - Show multiple rows of 8 patches repeating along MD. - MD spacing between patch rows is adjustable. - Label: “ADJUSTABLE MD PATCH SPACING / SERVO-CONTROLLED MACHINE INDEX.” - Preliminary minimum clear MD gap: approximately 40 mm, but adjustable. Each patch covers a die-cut opening in the main film with approximately 7 mm seal overlap. The Tyvek is sealed completely through its outer edge with NO loose unsealed flange. FINISHED OUTPUT OPTIONS: A. Full-width master roll on 6-in. core. B. Up to 8 individual slit rolls on 6-in. cores. Clearly label MACHINE DIRECTION (MD), CROSS DIRECTION (CD), MAIN FILM FLOW, and TYVEK FLOW. Keep the schematic simple and focused on process flow and correct material orientation, not detailed machine design.
Parameters
| Name | Value | Range |
|---|---|---|
| Main Film Width | 1066.8 mm | 100 – 3000 |
| Film Thickness | 0.2 mm | 0.01 – 10 |
| Core Diameter (Main Rolls) | 152.4 mm | 50 – 500 |
| Unwind Roll Outer Diameter | 600 mm | 100 – 2000 |
| Rewind Roll Outer Diameter | 600 mm | 100 – 2000 |
| Printer Length (MD) | 300 mm | 50 – 2000 |
| Printer Width (CD) | 1066.8 mm | 50 – 3000 |
| Printer Height | 200 mm | 50 – 1000 |
| Die Cut Station Length | 400 mm | 50 – 2000 |
| Die Cut Station Width | 1066.8 mm | 50 – 3000 |
| Die Cut Station Height | 250 mm | 50 – 1000 |
| Punch & Seal Station Length | 500 mm | 50 – 2000 |
| Punch & Seal Station Width | 1066.8 mm | 50 – 3000 |
| Punch & Seal Station Height | 350 mm | 50 – 1000 |
| Cooling Station Length | 300 mm | 50 – 2000 |
| Cooling Station Width | 1066.8 mm | 50 – 3000 |
| Cooling Station Height | 200 mm | 50 – 1000 |
| Inspection Unit Length | 200 mm | 50 – 1000 |
| Inspection Unit Width | 300 mm | 50 – 2000 |
| Inspection Unit Height | 150 mm | 50 – 500 |
| Camera Height Above Film | 100 mm | 0 – 500 |
| Slitter Station Length | 300 mm | 50 – 2000 |
| Slitter Station Width | 1066.8 mm | 50 – 3000 |
| Slitter Station Height | 250 mm | 50 – 1000 |
| Tyvek Core Diameter | 76.2 mm | 20 – 300 |
| Tyvek Unwind OD | 300 mm | 50 – 1000 |
| Tyvek Rewind OD | 200 mm | 50 – 1000 |
| Tyvek Web Width | 190 mm | 10 – 1000 |
| Station Gap (MD) | 100 mm | 0 – 500 |
| Film Path Height Above Floor | 500 mm | 100 – 2000 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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