Brackets and mounts
Aegis Smart-Clip Housing
- Bounding box
- 53.5 × 25.0 × 35.0 mm
- Engine
- Precision B-rep
- Parameters
- 21
- Published
- November 2, 2026
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The prompt
DRAWING 2: EXPLODED ISOMETRIC VIEW (ASSEMBLY) Axis of Explosion: Z-axis (Front-to-Back) Part A: Front Fascia (Housing Top) Material: Injection-molded PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene). Features: Integrated acoustic grille, LED light-pipe, and internal standoffs (x4) for PCB mounting. Part B: Micro-Canister (Forensic UV Dye) Dimensions: 8.0 mm (Diameter) x 15.0 mm (Length). Placement: Housed in the lower right internal quadrant. Mechanism: Spring-loaded micro-solenoid aligns with a puncture pin facing the canister's foil seal. Part C: Printed Circuit Board (PCB) Dimensions: 35.0 mm x 20.0 mm x 0.8 mm (FR4 Material). Features mounted on Top side: Piezoelectric buzzer (130dB surface mount), BLE 5.0 SoC (System on Chip), micro-accelerometer (IMU). Features mounted on Edges: Two side-facing tactile momentary switches (SMD). Part D: Power Supply CR2032 Coin Cell Battery (20.0 mm diameter). Placement: Upper left internal quadrant, secured by a surface-mount battery retainer on the PCB. Part E: Rear Chassis (Housing Bottom) Features: Snap-fit latches to mate with Part A. Perimeter gasket track for an O-ring (IP67 water resistance). Part F: Magnetic Breakaway Tether Component: 3.0 mm Neodymium magnet attached to a Kevlar micro-cord loop. Mates with the top edge of Part A/E. Disconnection interrupts a closed-circuit loop on the PCB, triggering the accelerometer check.
Parameters
| Name | Value | Range |
|---|---|---|
| Casing Length | 45 mm | 20 – 80 |
| Casing Width | 25 mm | 15 – 60 |
| Casing Height | 12 mm | 5 – 30 |
| Fillet Radius | 2 mm | 0.5 – 5 |
| Button Height | 10 mm | 5 – 20 |
| Button Width | 4 mm | 2 – 10 |
| Button Travel | 1.5 mm | 0.5 – 5 |
| Clip Length | 35 mm | 10 – 60 |
| Clip Width | 20 mm | 5 – 30 |
| Clip Thickness | 0.5 mm | 0.2 – 2 |
| Speaker Hole Diameter | 1 mm | 0.5 – 3 |
| Number of Speaker Holes | 6 mm | 2 – 20 |
| LED Hole Diameter | 0.5 mm | 0.2 – 2 |
| Receptacle Port Diameter | 3 mm | 1 – 6 |
| Nozzle Aperture Diameter | 1.5 mm | 0.5 – 4 |
| Canister Diameter | 8 mm | 4 – 15 |
| Canister Depth | 15 mm | 8 – 25 |
| Battery Pocket Diameter | 20 mm | 10 – 30 |
| Battery Pocket Depth | 3.2 mm | 2 – 5 |
| O-Ring Groove Offset | 2 mm | 1 – 5 |
| O-Ring Groove Depth | 1 mm | 0.5 – 2 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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