Enclosures and housings
Actuator Load Test Rig - Single Station
- Bounding box
- 2200.0 × 640.0 × 1367.5 mm
- Engine
- Precision B-rep
- Parameters
- 21
- Published
- November 5, 2026
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The prompt
I work for a company that manufactures linear actuators, along with their control boxes and controllers. We are planning to develop a test machine capable of testing these linear actuators under load. We have examined test equipment offered by professional manufacturers, and I aim to design a system similar to the one shown in the image I have sent you. I will be using ZW3D software for the design process. Although the image displays multiple test units arranged in a row, I only need to develop a single unit for now—though I may increase this to two or three units in the future. The motors we use vary according to customer requirements; their stroke lengths range from 100 mm to 1000 mm, and their force capacities range from 4000 N to 8000 N. The system must be adjustable. I would appreciate your support throughout this design and technical drafting process.
Parameters
| Name | Value | Range |
|---|---|---|
| Base Length | 2200 mm | 1200 – 3500 |
| Base Width | 640 mm | 400 – 1200 |
| Square Tube Size | 60 mm | 30 – 100 |
| Mast Position (from rear) | 500 mm | 200 – 900 |
| Pivot Height | 1000 mm | 500 – 1600 |
| Pivot Pin Diameter | 30 mm | 12 – 60 |
| Arm Length (pivot to roller) | 1500 mm | 600 – 2500 |
| Arm Bar Width | 80 mm | 40 – 160 |
| Arm Bar Height | 60 mm | 30 – 120 |
| Arm Droop Angle | 12 deg | 0 – 30 |
| Rear Lever Length | 300 mm | 100 – 600 |
| Weight Disc Diameter | 400 mm | 200 – 600 |
| Weight Disc Thickness | 60 mm | 20 – 120 |
| Weight Disc Count | 5 pcs | 1 – 10 |
| Weight Bore Diameter | 60 mm | 20 – 120 |
| Weight Stack Offset from Pivot | 350 mm | 150 – 800 |
| Load Roller Diameter | 90 mm | 40 – 200 |
| Load Roller Width | 120 mm | 40 – 250 |
| Loading Cylinder Body Dia | 80 mm | 30 – 200 |
| Loading Cylinder Rod Dia | 30 mm | 10 – 80 |
| Loading Cylinder Body Length | 550 mm | 150 – 900 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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