Brackets and mounts
XENIX-CONSOLE PS5-Style Shell for OptiPlex 5040 SFF
- Bounding box
- 474.6 × 356.0 × 318.5 mm
- Engine
- Precision B-rep
- Parameters
- 25
- Published
- November 2, 2026
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The prompt
Design a snap-on outer shell for a Dell OptiPlex 5040 SFF. Base dimensions: 290 × 92.6 × 292 mm. Create two PS5-inspired white side wings with smooth flowing curves and a black recessed center gap. The shell mounts over the existing chassis with 3 mm clearance. Keep these fully exposed: - DVD drive - Power button - Front USB ports - Audio jack - Rear I/O - Rear fan - PSU exhaust - PCIe slots - Service screws Hide the air intakes inside the black gaps between the wings and the chassis. Wall thickness: 2.5 mm. Split into printable front, left, right and top pieces. Brand: XENIX-CONSOLE.
Parameters
| Name | Value | Range |
|---|---|---|
| Chassis Width | 92.6 mm | 80 – 120 |
| Chassis Depth | 290 mm | 250 – 350 |
| Chassis Height | 292 mm | 250 – 350 |
| Clearance Gap | 3 mm | 1 – 8 |
| Wall Thickness | 2.5 mm | 1.5 – 5 |
| Front Wing Width | 80 mm | 50 – 120 |
| Front Wing Depth | 60 mm | 30 – 90 |
| Front Wing Height | 150 mm | 100 – 200 |
| Center Gap Width | 15 mm | 8 – 30 |
| Center Gap Depth | 8 mm | 4 – 15 |
| Side Panel Height | 296 mm | 250 – 360 |
| Side Panel Depth | 296 mm | 250 – 360 |
| Side Panel Bow | 18 mm | 5 – 35 |
| Top Panel Arch Height | 18 mm | 5 – 30 |
| Top Panel Depth | 296 mm | 250 – 360 |
| Snap Boss Diameter | 6 mm | 3 – 10 |
| Snap Boss Height | 4 mm | 2 – 8 |
| DVD Slot Width | 148 mm | 100 – 160 |
| DVD Slot Height | 17 mm | 10 – 25 |
| USB-A Opening Width | 14 mm | 10 – 20 |
| USB-A Opening Height | 8 mm | 5 – 12 |
| USB-C Opening Width | 10 mm | 6 – 14 |
| USB-C Opening Height | 5 mm | 3 – 8 |
| Audio Jack Diameter | 7 mm | 5 – 10 |
| Power Button Diameter | 12 mm | 8 – 18 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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