Brackets and mounts
XENIX-CONSOLE PS5-Style SFF Shell
- Bounding box
- 757.0 × 55.0 × 296.0 mm
- Engine
- Precision B-rep
- Parameters
- 24
- Published
- November 2, 2026
Download
Free to download and use. See the terms.
The prompt
Design a snap-on outer shell for a Dell OptiPlex 5040 SFF. Base dimensions: 290 × 92.6 × 292 mm. Create two PS5-inspired white side wings with smooth flowing curves and a black recessed center gap. The shell mounts over the existing chassis with 3 mm clearance. Keep these fully exposed: - DVD drive - Power button - Front USB ports - Audio jack - Rear I/O - Rear fan - PSU exhaust - PCIe slots - Service screws Hide the air intakes inside the black gaps between the wings and the chassis. Wall thickness: 2.5 mm. Split into printable front, left, right and top pieces. Brand: XENIX-CONSOLE.
Parameters
| Name | Value | Range |
|---|---|---|
| Chassis Width | 290 mm | 200 – 400 |
| Chassis Height | 92.6 mm | 60 – 150 |
| Chassis Depth | 292 mm | 200 – 400 |
| Wall Thickness | 2.5 mm | 1.5 – 5 |
| Clearance Gap | 3 mm | 1 – 8 |
| Wing Width (X) | 80 mm | 40 – 120 |
| Wing Depth (Y) | 40 mm | 20 – 80 |
| Side Wing Depth (Z) | 296 mm | 200 – 400 |
| Side Wing Bulge | 30 mm | 5 – 50 |
| Top Panel Crown | 8 mm | 2 – 20 |
| Top Panel Front Span | 100 mm | 60 – 200 |
| Trim Strip Width | 8 mm | 4 – 15 |
| Trim Strip Thickness | 2 mm | 1 – 4 |
| Snap Clip Height | 6 mm | 3 – 12 |
| Snap Clip Width | 4 mm | 2 – 8 |
| Standoff Height | 3 mm | 1 – 6 |
| Power Button Cutout Size | 12 mm | 8 – 20 |
| USB Cutout Width | 70 mm | 40 – 100 |
| USB Cutout Height | 20 mm | 10 – 35 |
| Audio Jack Diameter | 8 mm | 5 – 12 |
| Optical Drive Cutout W | 145 mm | 100 – 180 |
| Optical Drive Cutout H | 16 mm | 10 – 25 |
| Rear I/O Cutout Width | 25 mm | 15 – 50 |
| Rear I/O Cutout Height | 100 mm | 60 – 150 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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