Brackets and mounts
Window Profile Test Section
- Bounding box
- 173.5 × 29.6 × 100.0 mm
- Engine
- Precision B-rep
- Parameters
- 22
- Published
- August 20, 2026
Download
Free to download and use. See the terms.
The prompt
Create a functional FDM-printable test section of a miniature window profile. Do not create a complete window assembly. Do not create rectangular rings. Do not create an exploded full-size window. Create exactly four separate prismatic bodies: 1. Outer frame profile segment 2. Opening sash profile segment 3. Removable glazing bead segment 4. 4 mm glass test plate All profile segments must be exactly 100 mm long and created by extruding precise 2D cross-sections. OUTER FRAME PROFILE: - Overall cross-section: 45 mm deep and 28 mm wide - Minimum external wall thickness: 2.4 mm - Two hollow internal chambers - Flat exterior mounting surface - Internal rebate for receiving the opening sash - 3 mm x 3 mm channel for a rubber seal - Reinforced solid area for hinge screws - No decorative details OPENING SASH PROFILE: - Overall cross-section: 40 mm deep and 24 mm wide - Minimum wall thickness: 2.4 mm - Hollow internal chamber - 0.6 mm operating clearance from the outer frame on each mating surface - Rebate for 4 mm glass - Glass edge clearance: 1.2 mm - Glass support ledge: 6 mm deep - 3 mm x 3 mm gasket channel around the glass - Groove for a removable glazing bead GLAZING BEAD: - Separate printable body - 100 mm long - Snap-fit into the sash groove - Minimum feature thickness: 1.8 mm - 0.3 mm snap-fit clearance - Must retain the 4 mm glass without directly pressing hard plastic against it GLASS TEST PLATE: - 4 mm thick - 60 mm wide - 100 mm long - Separate body used only to verify the fit PRINTING REQUIREMENTS: - All bodies must be manifold solids - No unsupported enclosed geometry - No walls thinner than 1.8 mm - Suitable for a 0.4 mm FDM nozzle - Avoid overhangs greater than 45 degrees - Arrange all four bodies close together - Total model bounding box must remain below 180 x 180 x 100 mm - Use millimetres - Make all dimensions parametric - Exportable as STEP and STL
Parameters
| Name | Value | Range |
|---|---|---|
| Layout Gap | 10 mm | 5 – 20 |
| Length | 100 mm | 50 – 200 |
| Frame Depth | 45 mm | 30 – 60 |
| Frame Width | 28 mm | 20 – 40 |
| Min Wall | 2.4 mm | 1.8 – 4 |
| Chamber Web | 4 mm | 2 – 8 |
| Rebate Step depth | 10 mm | 5 – 15 |
| Sash Outer Width | 24 mm | 18 – 30 |
| Sash/Frame Clearance | 0.6 mm | 0.2 – 1 |
| Seal Channel Size | 3 mm | 2 – 5 |
| Sash Depth | 40 mm | 30 – 50 |
| Sash Width | 24 mm | 18 – 30 |
| Min Wall | 2.4 mm | 1.8 – 4 |
| Glass Thickness | 4 mm | 3 – 6 |
| Glass Edge Clearance | 1.2 mm | 0.5 – 2 |
| Glass Support Ledge | 6 mm | 4 – 10 |
| Gasket Channel Size | 3 mm | 2 – 5 |
| Bead Groove Width | 4 mm | 3 – 6 |
| Bead Groove Depth | 3 mm | 2 – 5 |
| Bead Min Feature | 1.8 mm | 1.2 – 2.5 |
| Snap-fit Clearance | 0.3 mm | 0.1 – 0.5 |
| Glass Width | 60 mm | 40 – 80 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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