92.092.133.3
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Interactive 3D model of Wellness Puck — Bottom Shell

Brackets and mounts

Wellness Puck — Bottom Shell

1 views
Bounding box
92.1 × 92.0 × 33.3 mm
Engine
Precision B-rep
Parameters
28
Published
November 2, 2026

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The prompt

Design a manufacturable two-piece enclosure for a premium bedside wellness device shaped like a modern hockey puck. Overall dimensions should be 92 mm diameter × 30 mm height with a minimalist, Apple-inspired aesthetic. The enclosure should have smooth surfaces, generous fillets, no sharp edges, no decorative grooves, and be optimized for future injection molding while remaining printable in PLA. The top surface should feature a large frosted translucent diffuser covering approximately 80% of the top surface with a nearly flush fit and a shallow 0.5–1 mm recessed lip. The diffuser should evenly distribute light from an internal LED ring while preventing visible hotspots and minimizing light leakage. Include two flush circular side buttons. One 9 mm power/start button and one slightly smaller audio enable/disable button positioned nearby. Integrate a recessed USB-C charging port centered on one side with reinforced mounting. Design the enclosure as a top shell and bottom shell secured with hidden screws from the underside. Use 2–2.5 mm wall thickness, proper draft angles, structural ribs, screw bosses, PCB standoffs, cable routing channels, battery retention features, and realistic assembly tolerances. Reserve internal space for: * Rechargeable lithium battery * Main PCB * LED ring beneath diffuser * Temperature sensor * Small buzzer/speaker * USB-C charging board Position the battery away from the temperature sensor. Add discreet ventilation slots near the temperature sensor for accurate ambient air measurement while keeping them visually hidden. Include concealed sound vents integrated into the underside or lower side wall. The bottom should be flat with four small rubber feet, a slightly recessed center area for stability, and a clean professional appearance. The final design should feel calm, premium, elegant, trustworthy, and suitable for a modern bedroom. It should resemble a mass-produced consumer electronics product with realistic engineering features ready for future manufacturing.

Parameters

NameValueRange
Outer Diameter92 mm80 – 120
Total Height30 mm20 – 50
Top Shell Height19 mm10 – 30
Bottom Shell Height11 mm6 – 20
Wall Thickness2.2 mm1.5 – 4
Body Edge Fillet4.5 mm1 – 10
Diffuser Diameter73 mm60 – 90
Diffuser Lip Recess0.8 mm0.3 – 1.5
Diffuser Thickness2 mm1 – 4
Power Button Dia9 mm6 – 14
Audio Button Dia7 mm5 – 12
Button Side Height15 mm8 – 22
USB-C Port Width9 mm7 – 12
USB-C Port Height3.5 mm2.5 – 5
Boss Bolt Circle Radius34 mm20 – 44
Boss Outer Dia6 mm4 – 9
Boss Hole Dia (M2.5)2.2 mm1.5 – 3
PCB Standoff Height3 mm1.5 – 6
PCB Standoff Dia4 mm3 – 7
Rubber Foot Dia8 mm5 – 12
Rubber Foot Recess Depth1.5 mm0.5 – 3
Foot Bolt Circle Radius36 mm25 – 44
Vent Slot Count8 mm4 – 16
Vent Slot Width1.2 mm0.8 – 2
Vent Slot Length6 mm3 – 12
Sound Vent Count12 mm6 – 20
Sound Vent Hole Dia1.2 mm0.6 – 2
Internal Rib Thickness1.5 mm1 – 3

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Wellness Puck — Bottom Shell - Free CAD Model (STEP, STL) | TextoCAD