3D preview of Universal Cycle Handlebar Clamp
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Interactive 3D model of Universal Cycle Handlebar Clamp

Brackets and mounts

Universal Cycle Handlebar Clamp

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Bounding box
58.0 × 16.0 × 88.0 mm
Engine
Precision B-rep
Parameters
15
Published
November 2, 2026

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The prompt

I need to desing a universal cycle handle clamp to accomodate dia at the middle section of fork and handle bar 22mm to 35mm, material is any 3d printalbe material or even plastic injection molded, the end of clamp should have two through holes of 4.3dia for m4 bolts for a link to be fastened flushed, for my application cantilever joint shouldnt be loose, use either complain design for variable dia compatibility with fasteners to fix tightely with handle bar NOte: keep in mind of the proper stiffness of the handle clamp for complaint design Before starting tell me if it is better to design a part with multiple clamp sizes in one part which then can be fastened onto handle bar?

Parameters

NameValueRange
Clamp bore diameter40 mm38 – 46
Clamp outer diameter58 mm48 – 80
Clamp width along tube16 mm10 – 30
Split gap width4 mm1.5 – 10
Pinch bolt clearance dia4.3 mm3.4 – 5
Pinch ear width10 mm6 – 20
Pinch ear height12 mm6 – 25
Link tab radial length18 mm8 – 40
Link tab width26 mm14 – 50
Link hole diameter4.3 mm3.4 – 5
Link hole spacing16 mm8 – 30
Bushing inner diameter28.6 mm22 – 35
Bushing axial slot count63 – 12
Bushing slot width1.5 mm0.8 – 4
Bushing outer web thickness1.2 mm0.8 – 3

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Universal Cycle Handlebar Clamp - Free CAD Model (STEP, STL) | TextoCAD