Brackets and mounts
Universal Cycle Handlebar Clamp
- Bounding box
- 58.0 × 16.0 × 88.0 mm
- Engine
- Precision B-rep
- Parameters
- 15
- Published
- November 2, 2026
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The prompt
I need to desing a universal cycle handle clamp to accomodate dia at the middle section of fork and handle bar 22mm to 35mm, material is any 3d printalbe material or even plastic injection molded, the end of clamp should have two through holes of 4.3dia for m4 bolts for a link to be fastened flushed, for my application cantilever joint shouldnt be loose, use either complain design for variable dia compatibility with fasteners to fix tightely with handle bar NOte: keep in mind of the proper stiffness of the handle clamp for complaint design Before starting tell me if it is better to design a part with multiple clamp sizes in one part which then can be fastened onto handle bar?
Parameters
| Name | Value | Range |
|---|---|---|
| Clamp bore diameter | 40 mm | 38 – 46 |
| Clamp outer diameter | 58 mm | 48 – 80 |
| Clamp width along tube | 16 mm | 10 – 30 |
| Split gap width | 4 mm | 1.5 – 10 |
| Pinch bolt clearance dia | 4.3 mm | 3.4 – 5 |
| Pinch ear width | 10 mm | 6 – 20 |
| Pinch ear height | 12 mm | 6 – 25 |
| Link tab radial length | 18 mm | 8 – 40 |
| Link tab width | 26 mm | 14 – 50 |
| Link hole diameter | 4.3 mm | 3.4 – 5 |
| Link hole spacing | 16 mm | 8 – 30 |
| Bushing inner diameter | 28.6 mm | 22 – 35 |
| Bushing axial slot count | 6 | 3 – 12 |
| Bushing slot width | 1.5 mm | 0.8 – 4 |
| Bushing outer web thickness | 1.2 mm | 0.8 – 3 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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