Gears and transmission
STEADFAST ISE-1 Industrial Stability Exoskeleton
- Bounding box
- 927.7 × 735.4 × 1388.4 mm
- Engine
- Precision B-rep
- Parameters
- 46
- Published
- August 7, 2026
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The prompt
**STEADFAST ISE-1 Industrial Stability Exoskeleton** Design a realistic, fully parametric industrial safety exoskeleton for construction workers. This is **not** military armor or a strength-enhancing suit. Its purpose is to reduce injuries by improving stability, posture, balance, and load distribution while allowing natural movement. Use a lightweight 6061-T6 aluminum frame with steel joints and modular composite covers. The frame should include a backpack-style shoulder harness, floating spinal support, adjustable hip assembly, powered knee and ankle joints, rigid boot-mounted foot plates, and permanently deployed dual stabilizer arms with rubber pads that widen the wearer's support base. Include separate assemblies for the torso, hips, legs, feet, battery pack, electronics enclosure, and passive forearm tool supports. Add mounting locations for motors, gearboxes, bearings, torque sensors, IMUs, load cells, and internal cable routing. Prioritize ergonomic fit, modular maintenance, CNC machining, industrial 3D printing, and commercially available components. Generate a fully editable parametric CAD assembly with dimensioned parts, realistic joints, and standard metric fasteners.
Parameters
| Name | Value | Range |
|---|---|---|
| Torso Height | 450 mm | 300 – 600 |
| Torso Width | 320 mm | 250 – 400 |
| Torso Depth | 180 mm | 120 – 250 |
| Spine Width | 80 mm | 60 – 100 |
| Spine Thickness | 20 mm | 10 – 40 |
| Shoulder Strap Width | 40 mm | 30 – 60 |
| Shoulder Strap Thickness | 15 mm | 5 – 30 |
| Shoulder Forward Extension | 200 mm | 150 – 250 |
| Hip Width | 360 mm | 300 – 450 |
| Hip Height | 260 mm | 200 – 300 |
| Hip Depth | 120 mm | 80 – 160 |
| Hip Belt Thickness | 10 mm | 5 – 20 |
| Hip Cutout Width | 240 mm | 200 – 300 |
| Hip Cutout Depth | 180 mm | 150 – 220 |
| Leg Height | 600 mm | 500 – 800 |
| Leg Width | 120 mm | 90 – 150 |
| Leg Depth | 90 mm | 60 – 120 |
| Thigh Length | 300 mm | 250 – 350 |
| Calf Length | 300 mm | 250 – 350 |
| Foot Length | 280 mm | 200 – 350 |
| Foot Width | 110 mm | 80 – 150 |
| Foot Height | 70 mm | 40 – 100 |
| Arm Length | 500 mm | 400 – 600 |
| Arm Width (Y) | 50 mm | 30 – 80 |
| Arm Height (Z) | 40 mm | 30 – 60 |
| Arm Outward Angle | 45 deg | 20 – 60 |
| Battery Width | 180 mm | 120 – 200 |
| Battery Height | 120 mm | 80 – 150 |
| Battery Depth | 60 mm | 40 – 80 |
| Electronics Width | 200 mm | 150 – 250 |
| Electronics Height | 160 mm | 100 – 200 |
| Electronics Depth | 70 mm | 50 – 100 |
| Forearm Rest Length | 300 mm | 200 – 400 |
| Forearm Rest Width | 80 mm | 60 – 100 |
| Forearm Rest Height | 50 mm | 30 – 70 |
| Torso Vertical Offset | 0 mm | -200 – 200 |
| Hip Vertical Offset | -225 mm | -400 – 0 |
| Left Leg X Offset | -240 mm | -350 – -150 |
| Right Leg X Offset | 240 mm | 150 – 350 |
| Leg Top Z Offset | -225 mm | -400 – 0 |
| Left Foot X Offset | -240 mm | -350 – -150 |
| Right Foot X Offset | 240 mm | 150 – 350 |
| Foot Z Offset | -860 mm | -1000 – -700 |
| Forearm Y Offset | 330 mm | 200 – 400 |
| Forearm Z Offset | 50 mm | 0 – 150 |
| Arm Pivot Z | -355 mm | -500 – -200 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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