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Interactive 3D model of Morphing Wing Prototype (Exploded Parts Set)

Brackets and mounts

Morphing Wing Prototype (Exploded Parts Set)

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Bounding box
1432.5 × 300.0 × 33.5 mm
Engine
Precision B-rep
Parameters
37
Published
October 16, 2026

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The prompt

Create a small educational ARCS-inspired morphing wing prototype for a college engineering project. Overall dimensions: Half-span: 150 mm Root chord: 100 mm Tip chord: 75 mm Taper ratio: 0.75 Approximate airfoil: NACA 0012 Design: Five ribs positioned at 0, 37.5, 75, 112.5 and 150 mm along the span. Rigid front wing section covering 65% of the chord. Flexible rear trailing-edge section covering 35% of the chord. Main spar: 5 × 5 mm. Rear torsion shaft: 4 mm diameter. Five rear support arms, approximately 8 mm long. One MG90S micro-servo mounted near the root. Include servo mount, pushrod, crank, shaft supports and mechanical travel stops. The servo should rotate the torsion shaft, moving the rear support arms to bend the flexible trailing edge upward and downward. Generate separate editable mechanical parts and a complete assembly. Keep all dimensions in millimetres. Make the components suitable for an educational FDM 3D-printing prototype using PLA and TPU. Export individual STL files and a STEP assembly if supported. Do not simplify the mechanism into a decorative model. Show the moving mechanism and component connections. Treat the geometry as a preliminary design requiring fit and movement validation.

Parameters

NameValueRange
Half Span150 mm60 – 400
Root Chord100 mm40 – 300
Tip Chord75 mm30 – 250
Rigid Front Fraction0.65 ratio0.3 – 0.9
D-Box Height12 mm4 – 40
Shell Wall Thickness1.2 mm0.6 – 3
TPU Trailing Edge Thickness1 mm0.4 – 3
Rib Chord100 mm30 – 200
Rib Thickness2 mm0.8 – 6
NACA Thickness Ratio0.12 ratio0.06 – 0.2
Main Spar Size5 mm2 – 12
Spar Offset From LE30 mm5 – 80
Torsion Shaft Diameter4 mm2 – 10
Shaft Offset From LE62 mm20 – 110
Fit Clearance0.2 mm0.05 – 0.6
Support Arm Length8 mm4 – 25
Support Arm Width6 mm3 – 15
Support Arm Thickness3 mm1 – 8
Servo Length22.8 mm10 – 40
Servo Width12.2 mm6 – 30
Servo Height28.5 mm10 – 50
Servo Mounting Ear Length4.5 mm1 – 12
Servo Ear Thickness2.5 mm1 – 6
Servo Mount Length30 mm15 – 60
Servo Mount Width20 mm10 – 50
Servo Mount Thickness5 mm2 – 15
Mounting Hole Diameter2.2 mm1 – 6
Pushrod Diameter2 mm1 – 8
Pushrod Length40 mm10 – 100
Crank Length15 mm5 – 40
Crank Thickness3 mm1 – 10
Crank Pin Offset13 mm4 – 30
Shaft Support Block Size10 mm5 – 25
Shaft Support Height6 mm2 – 20
Travel Stop Size5 mm2 – 15
Travel Stop Height3 mm1 – 10
Exploded Layout Gap130 mm110 – 400

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Morphing Wing Prototype (Exploded Parts Set) - Free CAD Model (STEP, STL) | TextoCAD