Modular Wi‑Fi Station Frame

Create a rugged modular 3D-printable portable Wi‑Fi station frame with a vertical three-layer cyber-deck architecture. Bottom layer: vertical cradle for Anker Prime 27K 250W power bank, 57.0 x 49.7 x 161.7 mm, with +0.5 to +0.8 mm tolerance, heavy-duty 4 mm solid base floor, open top for drop-in insertion, front viewing window for display and button, skeletonized side and rear walls with at least 50% open area, large corner fillets matching pill-shaped body, designed as the heavy load-bearing anchor. Middle layer: hollow cable raceway chamber between power bank and network layer, with central H-shaped spooling pillar for excess wire, integrated routing loops or snap friction clips on top and bottom surfaces, fully concealed cable management, no cable protrusion outside frame boundaries. Top layer: dual-bay RF crown. Left bay for GL.iNet Beryl AX router, 120.14 x 82.33 x 33.96 mm overall, 106 mm chassis core width plus 7.07 mm side hinge protrusion per side, +0.5 to +1.0 mm tolerance, rounded rectangular slide-fit tray, ventilated floor with at least 40% open area, completely open sides for full 90-degree antenna deployment, rear cutout 65.50 x 18.50 mm flush with bottom for ports, left-side cutout 21.00 x 12.50 mm offset 10 mm from front for switch and USB-A, divider wall cutout for USB pass-through. Right bay for VOS 5G modem, 87.5 x 38.9 x 21 mm, +0.5 to +1.0 mm tolerance, shallow horizontal tray, top face completely unobstructed, no roof or overhang, low-profile side retention clips or lower-body friction fit, front U-channel at least 16 x 10 mm for USB-A connector and right-angle adapter clearance, side window for SIM access, recessed cable channel, rounded interior edges to match curved dongle shape. Make the whole object compact, stable, low-center-of-gravity, highly ventilated, cable-clean, and field-rugged. Use a skeletonized exoskeleton hard-surface industrial design with chamfers, rounded structural edges, practical FDM print geometry, modular stackable subassemblies, strong alignment features, and easy printability in PETG. Avoid a closed box, avoid blocking router antennas, avoid any cover over the modem, avoid external cable mess, and avoid fragile decorative geometry.

Parameters

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