Brackets and mounts
Flip-Flop Diverter Assembly
- Bounding box
- 400.0 × 180.0 × 169.8 mm
- Engine
- Precision B-rep
- Parameters
- 18
- Published
- August 7, 2026
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The prompt
UNPOWERED FLIP-FLOP DIVERTER CAD SPECIFICATION 1. GENERAL SYSTEM PARAMETERS Conveyor Belt Clear Width: 180 mm Part Dimensions: 73 mm (W) x 164 mm (L) Resulting Lane Widths: 89 mm each (2-lane split) Center Wall Thickness: 2 mm 2. DIVERTER GATE GEOMETRY Overall Length (L): 160 mm (tip to rear base) Rear Base Width: 80 mm (40 mm per side) Nose Tip Angle: 28° included angle (14° half-angle relative to centerline) Tip Radius: R2.0 mm (rounded nose) Gate Height: 40–50 mm Construction: Lightweight 1.5 mm wall aluminum/carbon fiber frame or 3D-printed core with 3.0 mm UHMW-PE wear facings 3. PIVOT & BEARING ASSEMBLY Center Pivot Position: X = 110 mm downstream from nose tip (0.0 mm lateral offset) Pivot Shaft: Ø10 mm or Ø12 mm stainless steel shaft Bearings: Dual 608-2RS ball bearings in vertical housing block (spaced ≥40 mm vertically) Mounting: Inverted U-bridge mounted overhead, clamped to conveyor t-slot frame Belt Clearance: 1.5 mm gap under gate 4. MOTION & LIMITS Angular Travel: ±10° from center (20° total sweep) Hard Stops: Polyurethane bumper stops (Shore 60A) at rear limit positions 5. UPSTREAM CENTERING GUIDES Guide Rail Length: 200 mm parallel rails upstream of gate tip Infeed Funnel: Tapers from 78 mm width down to 75 mm width at gate tip
Parameters
| Name | Value | Range |
|---|---|---|
| Gate Length | 160 mm | 100 – 300 |
| Gate Rear Width | 80 mm | 40 – 120 |
| Gate Height | 45 mm | 30 – 60 |
| Gate Clearance | 1.5 mm | 0.5 – 3 |
| Pivot X Position (from tip) | 110 mm | 80 – 130 |
| Shaft Diameter | 12 mm | 8 – 16 |
| Bearing Outer Diameter | 22 mm | 20 – 30 |
| Bearing Housing Height | 50 mm | 40 – 60 |
| Angular Limit | 10 ° | 5 – 15 |
| Bumper Radius | 5 mm | 2 – 10 |
| U-Bridge Width | 180 mm | 120 – 200 |
| U-Bridge Beam Side | 20 mm | 10 – 30 |
| Guide Rail Length | 200 mm | 100 – 300 |
| Guide Rail Thickness | 3 mm | 1 – 5 |
| Funnel Start Width | 78 mm | 70 – 90 |
| Funnel End Width | 75 mm | 70 – 85 |
| Center Wall Length | 200 mm | 100 – 300 |
| Center Wall Thickness | 2 mm | 1 – 5 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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