Brackets and mounts
Dual-Barrel Optical Sensor Emitter Housing
- Bounding box
- 80.0 × 50.0 × 50.0 mm
- Engine
- Precision B-rep
- Parameters
- 21
- Published
- October 28, 2026
Download
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The prompt
Create a standalone dual-barrel enclosure housing for an optical sensor and emitter assembly, designed to mount directly onto a standard tripod. Overall Dimensions and Shape: - Main block is a solid rectangular housing measuring 80 mm wide, 50 mm deep, and 40 mm high. - The block features two distinct horizontal cylindrical hollow cavities passing completely through the depth (50 mm length) of the housing, spaced 40 mm apart center-to-center. Left Cavity (Sensor Barrel): - A stepped circular through-bore aligned parallel to the depth axis. - Front section is a 16 mm diameter cylinder extending 15 mm deep to accept an ambient light shielding shroud. - Middle section transitions to a rectangular pocket measuring 8 mm x 8 mm x 6 mm deep, precisely dimensioned to flush-mount a BPW34 photodiode package. - Rear section narrows to a 4 mm diameter circular wire-routing hole exiting out the back face. Right Cavity (Laser Emitter Barrel): - A circular through-bore aligned parallel to the depth axis. - Main chamber is an 18 mm diameter smooth cylinder extending 35 mm deep to fit a standard self-contained laser diode casing. - Front section features an internal M14x1.0 thread pitch extending 10 mm deep to accept an adjustable focus collimating lens ring. - Rear section narrows to a 5 mm diameter hole exiting the back panel for driver PCB power wires. Tripod Mount Base Feature: - Centered on the bottom exterior face of the 80x50x40mm housing block, extrude a solid cylindrical mounting boss that is 25 mm in diameter and projects 10 mm downward. - In the exact center of this bottom cylinder, cut a vertical threaded blind hole with a diameter of 1/4-inch (standard 1/4-20 UNC tripod thread specification) extending 12 mm deep. Finishing and Manufacturing Details: - Apply a 1.5 mm chamfer to all four sharp vertical corners of the main housing block. - Apply a 0.5 mm fillet to the outer circular lips of both front barrel openings. - Export as a clean B-Rep solid STEP file geometry.
Parameters
| Name | Value | Range |
|---|---|---|
| Housing Width (X) | 80 mm | 40 – 160 |
| Housing Depth (Y) | 50 mm | 25 – 120 |
| Housing Height (Z) | 40 mm | 25 – 100 |
| Barrel Centre Spacing | 40 mm | 20 – 100 |
| Barrel Axis Height | 20 mm | 10 – 80 |
| Shroud Bore Dia | 16 mm | 8 – 30 |
| Shroud Bore Depth | 15 mm | 5 – 40 |
| Photodiode Pocket Side | 8 mm | 3 – 20 |
| Photodiode Pocket Depth | 6 mm | 2 – 20 |
| Wire Routing Hole Dia | 4 mm | 1 – 10 |
| M14x1.0 Thread Bore Dia | 14 mm | 8 – 30 |
| Thread Depth | 10 mm | 3 – 30 |
| Laser Chamber Dia | 18 mm | 10 – 34 |
| Laser Chamber Depth | 35 mm | 10 – 45 |
| Driver Wire Hole Dia | 5 mm | 1 – 12 |
| Tripod Boss Dia | 25 mm | 12 – 50 |
| Tripod Boss Projection | 10 mm | 3 – 30 |
| 1/4-20 UNC Nominal Dia | 6.35 mm | 3 – 12 |
| Tripod Thread Depth | 12 mm | 5 – 25 |
| Vertical Corner Chamfer | 1.5 mm | 0.2 – 5 |
| Front Barrel Lip Fillet | 0.5 mm | 0.1 – 2 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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