Everything else
Battery Safety Barrier Prototype with Pressure Sensor
- Bounding box
- 154.0 × 90.0 × 29.5 mm
- Engine
- Precision B-rep
- Parameters
- 27
- Published
- October 12, 2026
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The prompt
Add the pressure sensor Modify the existing Battery Safety Barrier Prototype. Add a pressure sensor film measuring 90 × 50 × 0.3 mm, centered between the two battery cells at Z = 10.1 to 10.4 mm. Add six circular sensing pads, each 18 mm in diameter, arranged in a 3-column by 2-row grid. Place their centers at X = -30, 0, +30 mm and Y = -12.5, +12.5 mm relative to the film center. Add a flat connector tail measuring 40 × 10 × 0.3 mm extending from one short edge. Keep the sensor film, pads, and tail as separate bodies or clearly distinguishable features. Preserve the existing assembly dimensions.
Parameters
| Name | Value | Range |
|---|---|---|
| Base Length (X) | 140 mm | 50 – 400 |
| Base Width (Y) | 90 mm | 40 – 300 |
| Base Thickness | 6 mm | 2 – 30 |
| Cell Length (X) | 100 mm | 30 – 300 |
| Cell Width (Y) | 60 mm | 20 – 200 |
| Cell Thickness | 8 mm | 2 – 40 |
| Cell Corner Radius | 3 mm | 0 – 10 |
| Barrier Length (X) | 102 mm | 20 – 300 |
| Barrier Width (Y) | 62 mm | 20 – 250 |
| Mica Sheet Thickness | 0.5 mm | 0.1 – 3 |
| Aerogel Thickness | 1.6 mm | 0.2 – 10 |
| Sensor Stack Thickness | 0.3 mm | 0.1 – 2 |
| Sensor Film Length (X) | 90 mm | 20 – 200 |
| Sensor Film Width (Y) | 50 mm | 10 – 150 |
| Sensing Pad Diameter | 18 mm | 4 – 40 |
| Pad X Spacing (+/-) | 30 mm | 0 – 80 |
| Pad Y Spacing (+/-) | 12.5 mm | 0 – 40 |
| Pad Relief Height | 0.1 mm | 0.05 – 0.25 |
| Connector Tail Length | 40 mm | 5 – 100 |
| Connector Tail Width | 10 mm | 3 – 50 |
| Connector Tail Thickness | 0.3 mm | 0.05 – 2 |
| Clamp Length (X) | 116 mm | 30 – 400 |
| Clamp Width (Y) | 76 mm | 20 – 300 |
| Clamp Thickness | 3 mm | 1 – 20 |
| Clearance Hole Dia (M3) | 3.4 mm | 1 – 12 |
| Hole X Offset (+/-) | 55 mm | 5 – 190 |
| Hole Y Offset (+/-) | 35 mm | 5 – 140 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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