3D preview of Battery Safety Barrier Prototype
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Interactive 3D model of Battery Safety Barrier Prototype

Brackets and mounts

Battery Safety Barrier Prototype

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Bounding box
140.0 × 90.0 × 29.5 mm
Engine
Precision B-rep
Parameters
18
Published
October 12, 2026

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The prompt

Create a precise 3D CAD assembly named "Battery Safety Barrier Prototype". Use millimeters and X × Y × Z dimensions. The origin is at the center of the top face of the base plate, with X as length, Y as width, and Z as height. Create a base plate 140 × 90 × 6 mm, extending from Z = -6 to Z = 0. Place two simulated pouch battery cells, each 100 × 60 × 8 mm, centered at X = 0 and Y = 0. Cell A occupies Z = 0 to 8 mm. Cell B occupies Z = 12.5 to 20.5 mm. Between the cells, create a layered barrier with a total footprint of 102 × 62 mm and a total thickness of 4.5 mm, from Z = 8 to Z = 12.5 mm. Use separate solid bodies for the bottom 0.5 mm mica sheet, 1.6 mm lower aerogel blanket, 0.3 mm pressure sensor film, 1.6 mm upper aerogel blanket, and 0.5 mm top mica sheet. Add a top clamp plate measuring 116 × 76 × 3 mm, from Z = 20.5 to Z = 23.5 mm. Add four M3 clearance holes of diameter 3.4 mm at X = ±55 mm and Y = ±35 mm on the clamp and corresponding holes on the base plate. Keep all layers and cells aligned and make each component a separate editable solid. Do not fuse the different materials into one body. Prioritize correct dimensions and a clean mechanical assembly.

Parameters

NameValueRange
Base Plate Length (X)140 mm60 – 300
Base Plate Width (Y)90 mm40 – 200
Base Plate Thickness6 mm2 – 20
M3 Clearance Hole Dia3.4 mm1.5 – 8
Hole X Offset (+/-)55 mm10 – 140
Hole Y Offset (+/-)35 mm10 – 90
Pouch Cell Length (X)100 mm40 – 240
Pouch Cell Width (Y)60 mm30 – 160
Pouch Cell Thickness8 mm3 – 40
Pouch Cell Corner Radius3 mm0 – 12
Barrier Sheet Length (X)102 mm40 – 240
Barrier Sheet Width (Y)62 mm30 – 160
Mica Sheet Thickness (x2)0.5 mm0.1 – 5
Aerogel Blanket Thickness (x2)1.6 mm0.2 – 10
Pressure Sensor Film Thickness0.3 mm0.05 – 3
Clamp Plate Length (X)116 mm40 – 280
Clamp Plate Width (Y)76 mm30 – 180
Clamp Plate Thickness3 mm1 – 20

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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Battery Safety Barrier Prototype - Free CAD Model (STEP, STL) | TextoCAD