Brackets and mounts
Battery Safety Barrier Prototype
- Bounding box
- 140.0 × 90.0 × 29.5 mm
- Engine
- Precision B-rep
- Parameters
- 18
- Published
- October 12, 2026
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The prompt
Create a precise 3D CAD assembly named "Battery Safety Barrier Prototype". Use millimeters and X × Y × Z dimensions. The origin is at the center of the top face of the base plate, with X as length, Y as width, and Z as height. Create a base plate 140 × 90 × 6 mm, extending from Z = -6 to Z = 0. Place two simulated pouch battery cells, each 100 × 60 × 8 mm, centered at X = 0 and Y = 0. Cell A occupies Z = 0 to 8 mm. Cell B occupies Z = 12.5 to 20.5 mm. Between the cells, create a layered barrier with a total footprint of 102 × 62 mm and a total thickness of 4.5 mm, from Z = 8 to Z = 12.5 mm. Use separate solid bodies for the bottom 0.5 mm mica sheet, 1.6 mm lower aerogel blanket, 0.3 mm pressure sensor film, 1.6 mm upper aerogel blanket, and 0.5 mm top mica sheet. Add a top clamp plate measuring 116 × 76 × 3 mm, from Z = 20.5 to Z = 23.5 mm. Add four M3 clearance holes of diameter 3.4 mm at X = ±55 mm and Y = ±35 mm on the clamp and corresponding holes on the base plate. Keep all layers and cells aligned and make each component a separate editable solid. Do not fuse the different materials into one body. Prioritize correct dimensions and a clean mechanical assembly.
Parameters
| Name | Value | Range |
|---|---|---|
| Base Plate Length (X) | 140 mm | 60 – 300 |
| Base Plate Width (Y) | 90 mm | 40 – 200 |
| Base Plate Thickness | 6 mm | 2 – 20 |
| M3 Clearance Hole Dia | 3.4 mm | 1.5 – 8 |
| Hole X Offset (+/-) | 55 mm | 10 – 140 |
| Hole Y Offset (+/-) | 35 mm | 10 – 90 |
| Pouch Cell Length (X) | 100 mm | 40 – 240 |
| Pouch Cell Width (Y) | 60 mm | 30 – 160 |
| Pouch Cell Thickness | 8 mm | 3 – 40 |
| Pouch Cell Corner Radius | 3 mm | 0 – 12 |
| Barrier Sheet Length (X) | 102 mm | 40 – 240 |
| Barrier Sheet Width (Y) | 62 mm | 30 – 160 |
| Mica Sheet Thickness (x2) | 0.5 mm | 0.1 – 5 |
| Aerogel Blanket Thickness (x2) | 1.6 mm | 0.2 – 10 |
| Pressure Sensor Film Thickness | 0.3 mm | 0.05 – 3 |
| Clamp Plate Length (X) | 116 mm | 40 – 280 |
| Clamp Plate Width (Y) | 76 mm | 30 – 180 |
| Clamp Plate Thickness | 3 mm | 1 – 20 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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