Automated Seat-Track Screwing Station Exploded Assembly

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Bounding box: 24845.0 × 1044.0 × 2000.0 mm
Engine: Precision B-rep
Parameters: 74
Published: August 14, 2026

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The prompt

Create a complete 3D CAD assembly for an automated seat-track screwing station. Purpose: Automatically fasten seat tracks using two screw variants described in the supplied screw drawings. The workstation shall replace manual screwing and provide traceable torque-controlled assembly. Components: 1. Product Fixture - Locate and clamp left-hand and right-hand seat tracks. - Support multiple track variants. - Prevent cosmetic damage to painted surfaces. - Use quick-change locating pins and adjustable nests. 2. Screw Feeding System - Automatic screw feeder with escapement mechanism. - Compatible with both screw types from supplied drawings. - Poka-yoke against wrong screw selection. - Low-level sensor in screw bowl. 3. Servo Screwdriving Unit - Atlas Copco PF4000 controller compatible. - ETD-ST61-5013 screw spindle. - Vertical Z-axis mounted screwdriver. - Floating compliance head to compensate position variation. - Torque and angle monitoring. 4. Motion System - Cartesian system with: - X-axis positioning over screw locations. - Z-axis approach for fastening. - Pneumatic part clamping. - Light weight aluminum machine frame. 5. Operator Loading Area - Manual loading of pre-assembled track. - Gravity roller conveyor for single-part transfer. - One-piece flow. - No part accumulation. 6. Safety - Aluminum profile enclosure. - Polycarbonate guarding. - Interlocked access door. - Status tower light. 7. Quality Controls - Torque OK/NOK verification. - Screw presence detection before fastening. - Final screw presence verification after fastening. - Part release only when all screw operations pass. 8. Data Collection - Store torque, angle, cycle time, date and serial number. - Ethernet communication with PLC. Design Requirements - Industrial manufacturing environment. - Cycle time below 20 seconds. - Compact footprint. - Maintenance access from front side. - Modular design for future track variants. Deliverables - Full assembly CAD model. - Bill of materials. - Pneumatic concept. - Safety enclosure design. - Detailed fixture design. - Screwdriving axis design. - Exploded view.

Parameters

Name	Value	Range
Layout Gap	2200 mm	1500 – 5000
Base Frame Length	1200 mm	800 – 2000
Base Frame Width	1000 mm	600 – 1600
Base Frame Height	1800 mm	1200 – 2400
Base Frame Profile	40 mm	20 – 80
Leveling Foot Diameter	60 mm	30 – 100
Leveling Foot Height	30 mm	10 – 80
Enclosure Length	1200 mm	800 – 2000
Enclosure Width	1000 mm	600 – 1600
Enclosure Height	2000 mm	1400 – 2600
Enclosure Profile	40 mm	20 – 80
Polycarbonate Panel Thickness	8 mm	3 – 15
Front Door Width	800 mm	400 – 1200
Front Door Height	1800 mm	1000 – 2200
Conveyor Length	1000 mm	600 – 1600
Conveyor Width	400 mm	250 – 800
Conveyor Height	900 mm	600 – 1200
Roller Diameter	30 mm	15 – 60
Roller Pitch	80 mm	40 – 150
Side Rail Width	20 mm	10 – 40
Side Rail Height	50 mm	30 – 100
Leg Profile	30 mm	20 – 50
Fixture Plate Length	800 mm	500 – 1200
Fixture Plate Width	300 mm	150 – 500
Fixture Plate Thickness	20 mm	10 – 40
Locating Pin Diameter	12 mm	6 – 25
Locating Pin Height	30 mm	10 – 80
Nest Length	200 mm	80 – 400
Nest Width	80 mm	40 – 150
Nest Height	40 mm	20 – 100
Protection Pad Thickness	5 mm	2 – 15
Clamping Plate Length	600 mm	300 – 900
Clamping Plate Width	200 mm	100 – 400
Clamping Plate Thickness	20 mm	10 – 40
Cylinder Diameter	32 mm	16 – 63
Cylinder Height	80 mm	30 – 150
X-Axis Length	1300 mm	800 – 2000
X-Axis Width	150 mm	80 – 300
X-Axis Height	200 mm	100 – 400
X-Axis Guide Rail Width	20 mm	10 – 40
X-Axis Carriage Length	200 mm	80 – 400
X-Axis Carriage Width	120 mm	60 – 200
X-Axis Carriage Height	60 mm	20 – 120
Z-Axis Length	400 mm	200 – 800
Z-Axis Width	150 mm	80 – 300
Z-Axis Height	400 mm	200 – 800
Z-Axis Guide Rail Width	20 mm	10 – 40
Z-Axis Carriage Height	100 mm	40 – 200
Z-Axis Carriage Thickness	60 mm	20 – 120
Compliance Head Length	100 mm	50 – 200
Compliance Head Width	100 mm	50 – 200
Compliance Head Height	80 mm	40 – 160
Spring Diameter	10 mm	4 – 20
Screwdriver Body Length	300 mm	150 – 500
Screwdriver Body Width	80 mm	40 – 120
Screwdriver Body Depth	80 mm	40 – 120
Screwdriver Nose Diameter	20 mm	8 – 40
Screwdriver Nose Length	30 mm	10 – 80
Feeder Cabinet Length	900 mm	600 – 1400
Feeder Cabinet Width	600 mm	400 – 1000
Feeder Cabinet Height	800 mm	600 – 1400
Vibratory Bowl Diameter	350 mm	200 – 500
Vibratory Bowl Height	250 mm	100 – 400
Feed Tube Diameter	8 mm	4 – 20
Control Cabinet Length	600 mm	400 – 1000
Control Cabinet Width	400 mm	250 – 700
Control Cabinet Height	800 mm	500 – 1400
HMI Panel Width	200 mm	80 – 400
HMI Panel Height	150 mm	60 – 300
Tower Base Size	70 mm	40 – 120
Tower Overall Height	400 mm	200 – 600
Light Segment Height	80 mm	40 – 150
Tower Base Height	30 mm	10 – 60
Light Segment Diameter	50 mm	30 – 100

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.

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