Brackets and mounts
AI Sports Camera Enclosure – Exploded Assembly
- Bounding box
- 3053.0 × 179.0 × 261.0 mm
- Engine
- Precision B-rep
- Parameters
- 37
- Published
- August 11, 2026
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The prompt
Design a commercial-grade outdoor AI sports vision camera enclosure for permanent installation on tennis, badminton, volleyball and basketball court poles. Overall Dimensions: • Width: 240 mm • Height: 120 mm • Depth: 90 mm • Wall Thickness: 3 mm Material: • Die-cast Aluminum ADC12 • Matte Black Powder Coat Finish • IP65 Weatherproof • Stainless Steel Fasteners Front Panel: • Two recessed circular camera openings • Camera opening diameter: 28 mm • Camera spacing: 130 mm center-to-center • Cameras protected by one continuous 4 mm AR-coated tempered glass window • Small status LED centered between both cameras • Ambient light sensor beside LED • Slight 5° downward front inclination to reduce water accumulation Camera Mounts: • Two independent Sony IMX296 camera modules • Adjustable pan ±15° • Adjustable tilt ±10° • Locking mechanism using stainless steel socket screws • Internal FFC cable routing • Cable strain relief • Camera optical axis overlap of approximately 10% Internal Layout: Provide mounting bosses for a 170 × 120 mm PCB. Include simplified component envelopes for: • RK3588S Processor • Two LPDDR4X Memory ICs • NVMe M.2 SSD • RTL8211F Ethernet PHY • PoE Power Section • Dual 22-pin Camera FFC Connectors • Wi-Fi Module PCB mounted on four M3 brass standoffs with 10 mm height. Maintain minimum 8 mm clearance from enclosure walls. Thermal Design: Passive cooling only. RK3588S mounted beneath an aluminum heat spreader. Thermal pad connects processor to enclosure top. Top cover acts as heatsink. Include 10 external cooling fins: • Height: 8 mm • Thickness: 3 mm • Spacing: 6 mm Rear Panel: • Waterproof RJ45 Gigabit Ethernet with PoE • USB-C service connector with rubber cover • Waterproof pressure equalization vent • Reset pinhole • Cable strain relief • Product label recess Pole Mount: Integrated heavy-duty aluminum clamp. Supports pole diameters from 60 mm to 100 mm. Four stainless steel M6 bolts. Rubber anti-slip inserts. Pan adjustment ±30°. Tilt adjustment ±20°. Serrated locking teeth to prevent movement. Internal cable routing toward the pole. Environmental Features: • Silicone perimeter gasket • Drain channels • Rounded edges • Internal reinforcing ribs • Uniform wall thickness • Suitable for die casting • 2° draft angle • No undercuts Serviceability: Top cover removable using eight M4 stainless steel screws. PCB removable independently. Camera modules individually replaceable. SSD accessible after removing top cover. Generate: • Isometric view • Front view • Side view • Rear view • Top view • Bottom view • Cross-sectional view • Transparent cutaway view • Exploded assembly • Pole-mounted assembly • Internal component layout • Camera adjustment mechanism Style: Modern industrial machine-vision camera. Professional OEM product. Manufacturable, serviceable, compact, passive cooled. No hobbyist or development-board appearance.
Parameters
| Name | Value | Range |
|---|---|---|
| Enclosure Width | 240 mm | 180 – 300 |
| Enclosure Depth | 140 mm | 90 – 200 |
| Enclosure Height | 120 mm | 80 – 160 |
| Wall Thickness | 3 mm | 2 – 6 |
| Camera Opening Dia | 28 mm | 20 – 40 |
| Camera Spacing | 130 mm | 100 – 160 |
| Camera Z Center | 60 mm | 40 – 100 |
| Cover Base Thickness | 5 mm | 3 – 10 |
| Fin Count | 10 | 6 – 14 |
| Fin Height | 8 mm | 5 – 15 |
| Fin Thickness | 3 mm | 2 – 5 |
| Fin Spacing | 6 mm | 3 – 10 |
| M4 Clearance Dia | 4.5 mm | 4 – 6 |
| Glass Thickness | 4 mm | 2 – 6 |
| Glass Width | 160 mm | 100 – 200 |
| Glass Height | 60 mm | 30 – 90 |
| Glass Setback | 2 mm | 0 – 5 |
| Glass Inclination | 5 deg | 0 – 10 |
| Camera Body Dia | 28 mm | 20 – 40 |
| Camera Body Length | 20 mm | 10 – 40 |
| Lens Dia | 15 mm | 10 – 25 |
| Lens Length | 5 mm | 2 – 10 |
| PCB Width | 170 mm | 100 – 200 |
| PCB Length | 120 mm | 80 – 160 |
| PCB Thickness | 1.6 mm | 1 – 3 |
| PCB Y Offset | 0 mm | -20 – 20 |
| Standoff Height | 10 mm | 5 – 15 |
| Spread Length | 20 mm | 10 – 30 |
| Spread Width | 20 mm | 10 – 30 |
| Spread Thick | 4 mm | 2 – 8 |
| Pad Thick | 2 mm | 1 – 4 |
| Pole Diameter | 80 mm | 60 – 100 |
| Clamp Width | 100 mm | 60 – 150 |
| Clamp Thickness | 30 mm | 15 – 40 |
| M6 Clearance Dia | 6.5 mm | 5 – 8 |
| Gasket Thickness | 2 mm | 1 – 4 |
| Layout Gap | 300 mm | 200 – 500 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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