3D preview of Wind-Up Propeller Mechanism (Exploded)
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Interactive 3D model of Wind-Up Propeller Mechanism (Exploded)

Gears and transmission

Wind-Up Propeller Mechanism (Exploded)

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Bounding box
1280.5 × 60.0 × 45.0 mm
Engine
Precision B-rep
Parameters
39
Published
September 12, 2026

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The prompt

Create a REAL, fully functional, parametric wind-up propeller mechanism for FDM 3D printing. This is a mechanical assembly, NOT a decorative model. OUTPUT: editable STEP/STP CAD assembly with separate solid components, suitable for Fusion 360 on MacBook. SPRING-FIRST DESIGN: Use a commercially available METAL flat clock mainspring, NOT a printed spring. Target the common small-spring family: approximately 14–15 mm wide, 0.28–0.30 mm thick, 28–35 mm long; use 15 × 0.30 × 30 mm as the nominal reference but make the spring interface adjustable to nearby sizes. Design EVERYTHING around the spring rather than choosing the housing first. Create an enclosed replaceable spring barrel, arbor, winding key and winding stop. The spring must mechanically drive a real 3–4 stage involute spur-gear train with compatible module, 20° pressure angle, correct centre distances and FDM backlash. Gear ratio must prioritise approximately 7–10 seconds of propeller operation over maximum RPM. Power path: winding key → metal mainspring → gears → output shaft → 4-blade propeller. Create separate gears, shafts, bushings, retainers and a 45–50 mm lightweight propeller with a positive keyed/D/hex shaft connection. Everything except the metal spring must be FDM printable. Use approximately 0.25–0.35 mm moving clearance and 0.30–0.40 mm rotating-shaft clearance. Avoid fused moving parts, impossible overhangs and inaccessible components. Make a compact serviceable housing around the completed mechanism, preferably about 80–100 mm long and 50–65 mm diameter, but change dimensions if required for correct spring/gear geometry. Provide an exploded assembly. Check gear meshing, shaft alignment, spring clearance, interference and assembly order. Do not claim physical testing. Mechanical function is more important than appearance.

Parameters

NameValueRange
Housing Length95 mm60 – 140
Housing Width60 mm40 – 90
Housing Height30 mm18 – 60
Cover Thickness8 mm4 – 20
Wall Thickness2.5 mm1.2 – 4
Barrel Pocket Dia43 mm30 – 60
Barrel Pocket Depth17 mm8 – 25
Housing Corner Fillet1 mm0 – 2
Barrel OD42 mm30 – 60
Barrel ID38 mm26 – 56
Barrel Height17 mm8 – 30
Barrel Lid Thickness2.5 mm1 – 5
Arbor Diameter5 mm3 – 8
Arbor Length36 mm20 – 60
Arbor Bore5.2 mm3.1 – 8.1
Spring Width15 mm8 – 25
Spring Thickness0.3 mm0.2 – 0.6
Spring Coil OD37 mm20 – 40
Winding Key Dia18 mm10 – 30
Winding Key Height12 mm5 – 25
Key D-Socket Dia5.2 mm3.1 – 8.1
Pawl Length22 mm10 – 40
Pawl Width6 mm3 – 15
Pawl Height4 mm2 – 10
Pawl Pivot Pin Dia2 mm1 – 4
Gear Module0.7 mm0.4 – 1.5
Gear Face Width6 mm3 – 12
Gear Bore5 mm3 – 8
Stage 1 Teeth12 T8 – 30
Stage 2 Teeth24 T10 – 40
Stage 3 Pinion Teeth12 T8 – 30
Output Shaft Dia6 mm4 – 10
Output Shaft Length45 mm25 – 80
Output Gear Teeth24 T10 – 40
Propeller Diameter48 mm30 – 80
Propeller Hub Dia12 mm6 – 25
Propeller Hub Thickness6 mm3 – 15
Blade Pitch15 deg0 – 40
Exploded Layout Gap110 mm60 – 200

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.