Gears and transmission
Ring Die Pellet Mill Assembly (30 TPH)
- Bounding box
- 1500.0 × 2120.1 × 1715.0 mm
- Engine
- Precision B-rep
- Parameters
- 26
- Published
- September 14, 2026
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The prompt
Cattle feed pelleting ke liye best linear speed (tangential speed) 6.5 se 7.5 m/s hoti hai taaki feed easily compress ho sake aur pellets broke na hon.Formula: \(V = \frac{\pi \times D \times N}{60}\) (Jahan V = Speed in m/s, D = Die Diameter in meters, N = RPM)Calculation for N (RPM):\(7.0\text{\ m/s}=\frac{3.1416\times 0.85\times N}{60}\)\(N=\frac{7.0\times 60}{2.67}\approx 157\text{\ RPM}\)💡 Result: Aapke main shaft/gearbox ko is tarah design karna hoga ki ring die 150 se 160 RPM par ghume.Step 5: Rollers Design (प्रेस रोलर का साइज)850 mm diameter ring die ke sath aamtaur par 2 Rollers (kuch designs me 3 rollers) use hote hain.Roller Diameter (\(d_{r}\)): Lagbhag 420 mm (taaki die aur roller ke beech optimal Nip Angle bane aur material ka slip kam se kam ho).Roller Width: Ring die ki width ke barabar, yani 250 mm.Step 6: Auxiliary Systems (सपोर्टिंग सिस्टम्स)30 TPH ka output akele pellet mill nahi de sakti, conditioning sabse critical step hai:Feeder Motor: Pelleting chamber me continuous flow ke liye 7.5 kW Variable Frequency Drive (VFD) screw feeder chahiye.Conditioner (DDC - Differential Diameter Conditioner): Cattle feed me starch gelatinization ke liye 85–90°C temperature aur 15-17% moisture maintain karna hota hai. Iske liye 30-45 kW ka long retention double-shaft conditioner lagega. [1] (https://translate.google.com/translate?u=https://www.feedpelletplants.com/Blogs/5-tips-start-cattle-feed-pellet-manufacturing-process.html&hl=hi&sl=en&tl=hi&client=sge), [2] (https://translate.google.com/translate?u=https://www.fao.org/4/x5738e/x5738e0j.htm&hl=hi&sl=en&tl=hi&client=sge)Steam Requirement: 30 TPH feed ko condition karne ke liye lagbhag 4% to 5% steam ki zaroori hoti hai.\(\text{Steam\ Required}=30\text{\ TPH}\times 5\%=1.5\text{\ Tons/Hour\ Boiler\ Capacity}\)
Parameters
| Name | Value | Range |
|---|---|---|
| Ring Die OD | 850 mm | 600 – 1200 |
| Ring Die Width | 250 mm | 100 – 400 |
| Die Wall Thickness | 40 mm | 15 – 80 |
| Press Roller Diameter | 420 mm | 200 – 600 |
| Press Roller Width | 250 mm | 100 – 400 |
| Number of Rollers | 2 pcs | 2 – 3 |
| Main Shaft Diameter | 200 mm | 80 – 400 |
| Main Shaft Length | 500 mm | 200 – 900 |
| Gearbox Length | 800 mm | 400 – 1200 |
| Gearbox Width | 500 mm | 300 – 900 |
| Gearbox Height | 340 mm | 200 – 600 |
| Chamber Housing OD | 1000 mm | 700 – 1500 |
| Chamber Housing Height | 400 mm | 200 – 800 |
| Chamber Wall Thickness | 25 mm | 10 – 60 |
| Chamber Top Cover Thickness | 20 mm | 10 – 60 |
| Screw Feeder Tube Diameter | 250 mm | 150 – 500 |
| Screw Feeder Length | 600 mm | 300 – 1200 |
| Feeder Drive (7.5 kW) Size | 340 mm | 150 – 600 |
| Conditioner Body Diameter | 500 mm | 300 – 900 |
| Conditioner Body Length | 1800 mm | 800 – 3000 |
| Steam Pipe Diameter | 120 mm | 60 – 300 |
| Steam Riser Height | 400 mm | 150 – 900 |
| Steam Riser Spacing | 900 mm | 400 – 1600 |
| Base Frame Length | 1500 mm | 900 – 2500 |
| Base Frame Width | 1000 mm | 600 – 1800 |
| Base Frame Height | 300 mm | 150 – 600 |
Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.
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