3D preview of Exploded Single-Stage Worm Gearbox Assembly
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Interactive 3D model of Exploded Single-Stage Worm Gearbox Assembly

Gears and transmission

Exploded Single-Stage Worm Gearbox Assembly

1 views
Bounding box
2461.0 × 70.0 × 96.0 mm
Engine
Precision B-rep
Parameters
60
Published
November 14, 2026

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The prompt

Create a complete parametric 3D CAD assembly of a single-stage worm gearbox designed to drive a square-shaft ball valve. The gearbox consists of the following components: 1. Worm shaft (metal) Single-start cylindrical worm shaft made of steel. Mounted horizontally and driven by a stepper motor. The worm shaft is connected to the stepper motor shaft using a rigid shaft coupling secured with a grub screw. Support the worm shaft with suitable ball bearings. Include bearing seats, shoulders and retaining features. 2. Worm wheel (plastic) Single-stage worm wheel made of engineering plastic, such as POM. The worm wheel meshes correctly with the metal worm shaft. The worm wheel is mounted vertically at a 90-degree angle to the worm shaft. Include a central square bore matching the square output shaft. The worm wheel must transmit torque directly to the square shaft. 3. Output shaft Square steel shaft passing through the worm wheel. The shaft drives a square-shaft ball valve. Include suitable shaft support and retention features. Allow sufficient clearance for assembly and rotation. 4. Stepper motor Show a realistic stepper motor mounted to the gearbox housing. Include a mounting flange and mounting screws. Align the motor shaft precisely with the worm shaft coupling. 5. Gearbox housing Design a compact, robust, two-piece housing. Include separate bearing seats for the worm shaft and output shaft. Include mounting flanges and screw holes. Add a removable housing cover secured with bolts. Include realistic wall thicknesses, clearances and space for assembly. Provide access to the worm wheel and bearings for maintenance. 6. Complete assembly Position all components correctly. Show the worm and worm wheel meshing at 90 degrees. Include all necessary bearings, screws, washers, retaining rings and shaft couplings. Use separate, editable solid bodies for every component. Apply realistic materials: steel for the worm shaft and output shaft, POM plastic for the worm wheel, and aluminium for the housing. CAD requirements: Create a fully editable parametric mechanical CAD assembly. Ensure that all components fit together geometrically. Use realistic mechanical proportions. Provide an exploded view and an assembled isometric view. Export the complete assembly and individual components as STEP files.

Parameters

NameValueRange
Exploded Layout Gap150 mm60 – 400
Housing Length X90 mm60 – 160
Housing Width Y70 mm40 – 140
Housing Height Z45 mm30 – 100
Housing Wall Thickness4 mm2 – 10
Worm Axis Height30 mm15 – 70
Worm Bearing Seat Diameter22 mm14 – 40
Output Bearing Seat Diameter24 mm14 – 50
Cover Screw Clearance Dia3.4 mm2.5 – 6
Cover Boss Diameter8 mm5 – 16
Cover Boss Height20 mm5 – 40
Motor Flange Thickness6 mm3 – 15
Motor Flange Size42 mm30 – 80
NEMA 17 Mount Spacing31 mm20 – 60
Motor Mount Screw Clearance Dia3.4 mm2.5 – 6
Cover Plate Thickness8 mm3 – 20
Cover Access Opening Dia30 mm12 – 60
Worm Shaft Total Length80 mm50 – 160
Worm Outside Diameter12 mm6 – 30
Worm Journal Diameter8 mm4 – 20
Worm Coupling-End Diameter6 mm3 – 15
Worm Journal Length10 mm4 – 30
Worm Coupling-End Length15 mm5 – 40
Worm Retaining Groove Dia7.2 mm3 – 18
Worm Retaining Groove Width1 mm0.5 – 4
Worm Wheel Outside Dia45 mm20 – 100
Worm Wheel Thickness12 mm5 – 30
Square Bore Size10 mm5 – 20
Worm Wheel Tooth Count248 – 60
Tooth Gap Cutter Dia4 mm1 – 10
Square Output Shaft Size10 mm5 – 25
Square Output Shaft Length90 mm40 – 200
Motor Body Length X40 mm20 – 80
Motor Body Width Y42 mm20 – 80
Motor Body Height Z42 mm20 – 80
Motor Shaft Dia5 mm2 – 12
Motor Shaft Length20 mm5 – 50
Coupling Outside Dia12 mm6 – 30
Coupling Length20 mm8 – 60
Coupling Motor Bore5 mm2 – 12
Coupling Worm Bore6 mm2 – 14
Coupling Grub Screw Hole Dia3 mm1.5 – 6
Worm Bearing Bore8 mm3 – 20
Worm Bearing Width7 mm3 – 20
Output Bearing Thickness6 mm2 – 20
Fastener Shank Dia3 mm1.5 – 8
Cover Bolt Length10 mm4 – 30
Motor Screw Length12 mm4 – 40
Grub Screw Length4 mm2 – 12
Socket Head Dia5.5 mm2 – 14
Socket Head Height2 mm0.5 – 8
Washer Inside Dia3.2 mm1.5 – 10
Washer Outside Dia7 mm3 – 20
Washer Thickness0.6 mm0.2 – 3
Retaining Ring Bore8 mm3 – 20
Retaining Ring Outside Dia12 mm6 – 30
Retaining Ring Thickness1 mm0.3 – 4
Valve Interface Outside Dia20 mm10 – 50
Valve Interface Length12 mm4 – 40
Valve Square Socket Size10 mm5 – 25

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.