100.060.040.0
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Interactive 3D model of Four-Way Locking Hub (Lightweight Structural)

Brackets and mounts

Four-Way Locking Hub (Lightweight Structural)

7 views
Bounding box
60.0 × 100.0 × 40.0 mm
Engine
Precision B-rep
Parameters
18
Published
August 20, 2026

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The prompt

Modify the existing connector only. Do NOT change the overall size or the rounded outside shape. Redesign the internal engineering. Make the connector a lightweight structural hub instead of a solid cylinder. Requirements: • Hollow interior with approximately 3 mm wall thickness. • Central reinforced screw boss connected to the shell using 4 structural ribs. • Four identical divider wall slots with integrated guide rails. • Lead-in chamfers on every slot entrance. • Positive alignment stops inside every slot. • Internal clamping surface for the side-mounted thumb screw. • Anti-rattle features that remove play when tightened. • Rounded internal fillets. • 2° draft on molded surfaces. • Four small rounded support feet on the bottom. • Preserve the compact rounded exterior. Optimize for injection molding, low material usage, high strength, and repeated assembly. Do not redesign the product. Do not increase the connector size. Only improve the engineering inside the connector.

Parameters

NameValueRange
Hub Diameter60 mm40 – 100
Hub Height40 mm20 – 80
Wall Thickness3 mm2 – 5
Slot Width3.2 mm2 – 6
Slot Depth (Radial)8 mm4 – 15
Guide Rail Width1.5 mm1 – 3
Guide Rail Height2 mm1 – 4
Screw Boss Outer Dia12 mm8 – 20
Screw Hole Diameter5 mm3 – 8
Clamping Plate Thickness2 mm1 – 4
Structural Rib Thickness2 mm1 – 4
External Fillet Radius4 mm2 – 8
Internal Fillet Radius1.5 mm0.5 – 3
Draft Angle (deg)2 deg0 – 5
Foot Height2 mm1 – 5
Foot Diameter8 mm4 – 15
Anti-Rattle Bump Radius0.5 mm0.3 – 1
Lead-In Chamfer Size1 mm0.5 – 2

Every value above is a live dimension. Open a model like this in the editor and each one becomes a slider you can drag before exporting.